1.Main engine & pump full-automatic tracking system and constant tension control system, no matter ensure the coating stability, improve the material compound roughness.
2.Double position for taking up roller and full automatic not reduce changing roller, greatly improve the equipment operation and produce efficiency.
Adhesive Tape Coating Machine operation process:
1. Prepare before starting up
1) Check each electrical switch for any abnormalities such as falling off or damage.
2) Wear the traction belt at the normal temperature stop condition according to the requirements of the process piece.
3) Start the exhaust unit.
4) Confirm that there is no open flame in the coating machine room.
5) The coater control cabinet and the drying cabinet housing must be reliably grounded.
1.2 boot program
1) Close the main power switch and the power switch on the control cabinet.
2) Set the initial value (usually 180 to 280) and the division ratio on the tension controller.
3) Set the coating working mode and related parameters (coating speed, section length, gap length, roll speed ratio, etc.), and then turn on the compressed air;
4) Start the drying fan and the drying temperature controller.
5) Turn on the automatic deskew and tension controller power.
6) The temperature of each section of the equipment has reached the required temperature of the process;
7) Feed the coating device hopper while starting the coater for coating.
1.3 shutdown procedure
1) Confirm that the coated pole piece has been wound up and then stop.
2) Turn off the heater power of the equipment and stop the drying fan and other fans when the temperature of each section drops below 60 degrees Celsius;
3) Stop the compressed air.
4) Disconnect power from the correcting cabinet and control cabinet.
Coating Machine - Process flow
Third, the coating process
1. The staff wears labor insurance products.
2. Check if the scraper, test roller, guide roller and back roller are wiped clean. 3. Wear the leash in the stopped state.
4. Turn on the main power supply, servo motor, drying fan and other switches.
5. Fix the empty foil material of the positive and negative poles and pull them to the oven to connect them with the traction belt.
6. Install the trough and baffle, pour the selected slurry into the hopper and fill the slurry. 7. Set the coating temperature, speed, speed ratio and coating tension on the controller according to the following table.
8. Set the coating working mode in the control interface, and adjust the parameters according to the process requirements.
9. When coating, press “Test” twice, then press “Coating”. When testing, generally apply 3-5 sections of traction to the oven to dry it.
10. After the test piece is taken back to the machine head, the density of the pole piece is measured, the length is coated,
Relevant parameters such as width, clearance and thickness. If it does not meet the process requirements, it will be modified to meet the process standards.
11. Start coating after trying the film, and check it at any time during the coating process.
Whether there are particles on the pole piece, scratches on the surface, bubbles, and signs.
12. After the first side is applied, adjust the parameters according to the process requirements. After the temperature is stable, start coating the second side.
13. During coating, the density, coating length and gap of the first side and the second side should be measured at any time and recorded.
14. When the coating is stopped, first press “Coating Control Stop” and open the “Test” button at the same time.
15. Press the “Emergency Stop” button if you encounter an emergency during the coating process.
16. The coated pole piece should be placed on a special iron frame and marked with the mark, and transferred to the next process.
17. Stop the machine when the coated pole piece has been wound up.
18, turn off the device heater power, until the temperature of each segment drops to 60 degrees Celsius
When the temperature is below, stop the drying fan and other machines.
19. Shut down according to the requirements of the equipment operation rules, and clean the coating roller, scraper and utensils with alcohol.
20. Turn off the main power supply.
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc