1. High precision alloy steel die head make sure the customer can get the best coating effection.
2. Total Machine is controlled by PLC.Precision control coating speed and glue amount.
3. Increase the film function in some glue or substrate is not suitable for direct knife coating that realize 2 kinds of craftwork (knife coating and film coating.) on one machine.
Coating Machine - Process flow
Third, the coating process
1. The staff wears labor insurance products.
2. Check if the scraper, test roller, guide roller and back roller are wiped clean. 3. Wear the leash in the stopped state.
4. Turn on the main power supply, servo motor, drying fan and other switches.
5. Fix the empty foil material of the positive and negative poles and pull them to the oven to connect them with the traction belt.
6. Install the trough and baffle, pour the selected slurry into the hopper and fill the slurry. 7. Set the coating temperature, speed, speed ratio and coating tension on the controller according to the following table.
8. Set the coating working mode in the control interface, and adjust the parameters according to the process requirements.
9. When coating, press “Test” twice, then press “Coating”. When testing, generally apply 3-5 sections of traction to the oven to dry it.
10. After the test piece is taken back to the machine head, the density of the pole piece is measured, the length is coated,
Relevant parameters such as width, clearance and thickness. If it does not meet the process requirements, it will be modified to meet the process standards.
11. Start coating after trying the film, and check it at any time during the coating process.
Whether there are particles on the pole piece, scratches on the surface, bubbles, and signs.
12. After the first side is applied, adjust the parameters according to the process requirements. After the temperature is stable, start coating the second side.
13. During coating, the density, coating length and gap of the first side and the second side should be measured at any time and recorded.
14. When the coating is stopped, first press “Coating Control Stop” and open the “Test” button at the same time.
15. Press the “Emergency Stop” button if you encounter an emergency during the coating process.
16. The coated pole piece should be placed on a special iron frame and marked with the mark, and transferred to the next process.
17. Stop the machine when the coated pole piece has been wound up.
18, turn off the device heater power, until the temperature of each segment drops to 60 degrees Celsius
When the temperature is below, stop the drying fan and other machines.
19. Shut down according to the requirements of the equipment operation rules, and clean the coating roller, scraper and utensils with alcohol.
20. Turn off the main power supply.
Coating Machine - Process flow
Fifth, the common problems of coating and treatment methods:
6, pay attention to observe whether there are bubbles on the pole piece, exposed foil and other phenomena occur, once the shutdown occurs to adjust the left and right motor moving distance to deal with in time.
7. The initial roll diameter value of the unwinding is always set at 48% - 58%.
8. Open the test roll when the coating stops.
9. When the coating encounters a circle, click Reset.
10. The rewinding paper tube must be placed in the middle, and the winding is guaranteed to be neat. When marking the circle or other problems, mark it in time.
11. Check if the pole piece is dry when winding. If it is not dry, increase the temperature or reduce the speed.
12. The gap is not uniform. The coating tension can be changed by adjusting the lifting roller. The left and right motors can also be adjusted for fine adjustment.
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc