Inspection and preparation before the cutting machine is turned on
4.1.1. Confirm that the main power supply voltage is 380V.
4.1.2. Turn on each power switch and check if the electricity and gas supply are normal.
4.1.3. Before starting the machine, you must confirm that the surface of each guide roller is smooth and free of burr dust, debris, etc. When cleaning the machine, use alcohol or water to soft cloth.
Wipe, can not be wiped with other solvents, remove the impurities around the equipment and production, to ensure normal production;
4.1.4. Obtain all kinds of accessories and tools such as slitting products and tapes in strict accordance with the production instruction sheet and the process card requirements.
22.214.171.124. Receive the composite film specified on the production instruction sheet, check whether the composite film tracking card is complete, and describe the previous quality problem is it clear.
126.96.36.199. Confirm the cut specifications, roll direction, batch number, material structure, winding diameter or meter number according to the production order. 4.1.5. Carefully check the equipment to confirm that each rewinding mechanism, EPC device, and tension control system are normal, and confirm static electricity.
Whether the elimination is normal or not;
4.1.6. The unwinding material is ready, and then the film is routed in the correct way;
4.1.7. Prepare the winding paper core according to the slitting specifications and place it in the corresponding position of the winding reel.
Slitting machine instruction manual -
Second, the use of procedures;
6. The gears inside the tool holder are regularly cleaned and greased.
7. When moving the tool holder, remove the upper and lower screws and translate it to the left to release the blade from the blade groove of the drum. Then release the timing belt and pull out the timing pulley on the tool holder shaft to remove the whole. Tool holder for maintenance and cleaning.
During installation, the tool holder translates against the drum, so that the blade is correctly cut into the drum groove, fix the upper and lower screws, install the timing pulley from the back, and loosen the foot screw of the drive motor to the right to facilitate the synchronization. With the belt, then the motor base moves to the right, confirming the proper tightness of the timing belt, and fixing the motor base screw to work normally.
Slitting machine operating procedures -
Second, the volume of the replacement of the finished product (operating station)
8. Operate the button on the winding arm to wind up the paper core.
9. Manually cut the film to be cut onto the corresponding rewinding paper core. After tightening the film, it is firmly adhered to the paper core (note that the side 1 and side 2 films are differently worn).
10. After all the paper cores on both sides are glued, press “Crop 1 Clamp” and “Reel 2 Clamp” at the same time, and then press “Rewind side 1 open” and “winding side 2 open” at the same time. The position is automatically swung until the winding paper core is pressed against the upper roller, the winding main body is started, and the film is slowly wound until it is tight. (The two-button white indicator light turns from blinking to steady light)
11. Press the “MACHINE” button, the siren will sound and the signal light will flash yellow. Confirm that the personnel are in the safe area, press "machine on" again, the button light is always on, the machine starts and accelerates to the input set speed.
12. The main operator shall check the winding condition of each film and fine-tune the winding arm if necessary.
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