Slitting machine starts production
1. The winding roller is pressed down, the counter is cleared, and the production is started;
2. During the operation process, check the winding status of each joint from time to time, and adjust the tension according to the tightness of the winding to make each volume
The material is wound up and the end face is flush and firm;
3. Always pay attention to product quality during machine operation.
4. The machine has no abnormal sound.
5. Whether the photoelectric tracking operation is normal.
6. When checking the next volume, pay attention to check the surface of the product for quality defects and stick the tape as required.
Tension information detection method
(1) Tension sensor detection method: It is a method of detecting the tension directly, closely combined with the machine, and without moving parts. Usually two sensors are paired and mounted on the end shafts on both sides of the detection guide roller.
(2) Roll diameter calculation type detection method: It uses the proximity switch installed at the reel to detect the rotation speed of the reel. Because the reel rotates once, the winding diameter will change twice the thickness of the material.
The current diameter of the reel is obtained by cumulative calculation by the initial value of the reel diameter and the material thickness, and the change of the corresponding reel diameter reflects the change of the actual tension value.
(3) Floating roller position detection mode: It uses the cylinder attached to the slitter to connect the floating roller to drive the angular displacement sensor to detect the tension change. When the tension is stable, the tension on the material is balanced with the cylinder force, so that the floating roller is in the center position. When the tension changes, the balance between the tension and the cylinder force is broken, and the position of the floating roller will rise or fall. At this time, the swing lever will rotate around a point and drive the floating roller angular displacement sensor to rotate together.
(4) Floating roller position + tension sensor combined tension detection mode: It can simultaneously detect the floating roller position signal output by the floating roller angular displacement sensor and the tension signal output by the tension sensor, thereby providing higher precision tension control to the system. .
Slitting machine operating procedures -
First. When the unwinding machine normally replaces the parent roll
1. The machine is wound up and the machine speed is zero. Press the "machine off" button and all drives are turned off.
2. Press and hold the “core release” button to make the chuck exit the empty core, the empty core is placed on the unloading guide, and then the pneumatic ejector will automatically
Empty the core to the unloading position, release the button, and the steel core is to be transported away by the crane.
3. Press the “Coil Snap” button briefly to retract the cylinder rod at the unwinding position to the receiving position.
4. According to the plan, attach the corresponding mother roll to the double-sided tape, and hang the new mother roll into the V-shaped support that supports the parent roll, and hang the empty roll.
5. Press and hold the “Coil Core Clamp” button to make the card head into the new parent roll until the card head positioning pin is in place and release the button. 6. Adjust the length and diameter of the unwinder on the operation screen (correct the input value if necessary), and replace the parent roll.
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