Slitting machine starts production
1. The winding roller is pressed down, the counter is cleared, and the production is started;
2. During the operation process, check the winding status of each joint from time to time, and adjust the tension according to the tightness of the winding to make each volume
The material is wound up and the end face is flush and firm;
3. Always pay attention to product quality during machine operation.
4. The machine has no abnormal sound.
5. Whether the photoelectric tracking operation is normal.
6. When checking the next volume, pay attention to check the surface of the product for quality defects and stick the tape as required.
Main way of tension control
The tension control method is generally divided into two types: open loop control mode and closed loop control mode. The open loop control is to directly drive the winding mechanism with an electric motor having a similar winding characteristic n = kD (n is the rotational speed, k is a constant, and D is the diameter of the winding roller) to obtain an approximate constant tension operation. The open loop control has poor randomness and low control precision. The closed loop tension control has two kinds of direct tension control and indirect tension control. In the actual production process, the volume is adjusted, that is, the tension is fed back, compared with the given tension, and then the difference is applied to the regulator to adjust the controlled object so that the output tension meets the actual demand. It is called direct tension closed-loop control. This method can eliminate the steady-state error without considering various compensations. The indirect tension control uses the motor speed-torque characteristic curve to control the torque to control the torque, so as to achieve the purpose of controlling the tension. This method requires dynamic and static compensation. Sometimes, in order to obtain more precise control performance, a composite tension control method is adopted, that is, the required control amount is first determined according to an indirect control algorithm, and various compensations are considered to make the indirect control as accurate as possible, and then the direct tension control is used for fine adjustment.
Slitting machine operating procedures -
Second, the volume of the replacement of the finished product (operating station)
1. Press and hold the “winding side 1 swing” and “winding side 2 swing” buttons until the finished roll leaves the press roller (winding arm vertical state). 2. At the same time, the blades cut off the finished product on both sides, and the end of the film is glued to the finished roll as the end mark of the finished roll. 3. Continue to press and hold the “winding side 1 swing” and “winding side 2 swing” buttons, and the winding arm will open to both sides until the finished product rolls over to the unloading trolley tray and release the button.
4. Press the “Release side 1 card head release” and “Rewind side 2 card head release” buttons, the card head will open, release the finished product roll (if the finished product roll does not come down, manually shake the finished product roll).
5. Press and hold the “winding side 1 swinging” and “winding side 2 swinging” keys, and the winding arm station will be turned up and forward until the winding arm reaches the paper discharge core position and release the button.
6. Unload and unwind the trolley and advance the finished product to the packaging area.
7. After the winding arm is in the correct position, manually install the empty paper core (the double-sided adhesive should be attached to the paper core).
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