Slitting machine shutdown operation
1. After the cutting is completed, the unloading is stopped;
2. Release the switch and lift the cutter unit.
3. Clean the crimping device and turn off the curling blower.
4. Turn off the photoelectric tracking system.
5. Turn off the power and air supply of the whole machine.
6. Clean up the surrounding environment.
7. Carefully fill in the production daily record, product self-checklist and other work records.
Tension information detection method
(1) Tension sensor detection method: It is a method of detecting the tension directly, closely combined with the machine, and without moving parts. Usually two sensors are paired and mounted on the end shafts on both sides of the detection guide roller.
(2) Roll diameter calculation type detection method: It uses the proximity switch installed at the reel to detect the rotation speed of the reel. Because the reel rotates once, the winding diameter will change twice the thickness of the material.
The current diameter of the reel is obtained by cumulative calculation by the initial value of the reel diameter and the material thickness, and the change of the corresponding reel diameter reflects the change of the actual tension value.
(3) Floating roller position detection mode: It uses the cylinder attached to the slitter to connect the floating roller to drive the angular displacement sensor to detect the tension change. When the tension is stable, the tension on the material is balanced with the cylinder force, so that the floating roller is in the center position. When the tension changes, the balance between the tension and the cylinder force is broken, and the position of the floating roller will rise or fall. At this time, the swing lever will rotate around a point and drive the floating roller angular displacement sensor to rotate together.
(4) Floating roller position + tension sensor combined tension detection mode: It can simultaneously detect the floating roller position signal output by the floating roller angular displacement sensor and the tension signal output by the tension sensor, thereby providing higher precision tension control to the system. .
Slitting machine operating procedures -
Second, the volume of the replacement of the finished product (operating station)
1. Press and hold the “winding side 1 swing” and “winding side 2 swing” buttons until the finished roll leaves the press roller (winding arm vertical state). 2. At the same time, the blades cut off the finished product on both sides, and the end of the film is glued to the finished roll as the end mark of the finished roll. 3. Continue to press and hold the “winding side 1 swing” and “winding side 2 swing” buttons, and the winding arm will open to both sides until the finished product rolls over to the unloading trolley tray and release the button.
4. Press the “Release side 1 card head release” and “Rewind side 2 card head release” buttons, the card head will open, release the finished product roll (if the finished product roll does not come down, manually shake the finished product roll).
5. Press and hold the “winding side 1 swinging” and “winding side 2 swinging” keys, and the winding arm station will be turned up and forward until the winding arm reaches the paper discharge core position and release the button.
6. Unload and unwind the trolley and advance the finished product to the packaging area.
7. After the winding arm is in the correct position, manually install the empty paper core (the double-sided adhesive should be attached to the paper core).
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