Maintenance of the winder
1. The transmission of the toilet paper rewinder, such as the gear chain, needs to be added with butter.
2. The rewinding machine generally does not have problems. The consumable parts are nothing more than small pinions. If one is added, the printing knife is easy to break. The wool roller will become thinner after one and a half years of loading, and it needs to be transported back to the factory for renovation. If the embossing pattern needs to be replaced in the steel roll embossing device, it is necessary to transport the steel roll back to the original factory for modification, and it will not cost much.
3. Pay attention to the voltage of the winder should be stable, otherwise it is easy to burn the motor; pay attention to hygiene, do not let the debris fall between the steel roller and the roller.
Rewinder mechanical structure and control process ---
I. Overview of the double-roller under the paper rewinding machine
The mechanical structure of the lower paper rewinding machine is shown in Figure 2-1. It can be seen from the mechanical structure diagram of the rewinding machine that the lower paper rewinding machine is fed into the paper web from below the rewinding machine. The paper web is wound around a support roll and then rolled up with a roll of paper. The paper is ejected from the unwinding roll, passed through the lower transfer roll, and then the web passes through the slitting mechanism at a fixed position, bypassing the front backup roll (press The second roller in the direction of the paper line or the back support roller is then wound on the take-up reel.
During the rewinding process, the paper web passes through the eject roller, and the tension force formed by the paper web pulls the paper roll toward the support roller, and the tension of the paper roll is stabilized by the action of the tension, and the rewinding machine can be made at a high speed roll. The quality of the paper roll can be guaranteed when taken. The lower thread rewinding machine can also control the pressure between the platen roller and the paper roll by changing the transmission torque difference of the two supporting rollers, so that the pressure of the finished paper roll can be controlled, and the quality of the paper roll can be Do a good job of control.
It can be seen from the figure that since the slitting mechanism of the lower threader rewinding machine is installed at a fixed position, this can avoid axial sway during the rewinding process, and also facilitates the control of the winding of the paper roll. The role of most of these rewinders in the Middle East is not very high, very close to the ground, the center of gravity, relatively low, due to the lower center of gravity, the rewinder can remain stable at high speeds, so this Types of rewinding machines are widely used, and most of the paper mills in China use the lower thread rewinding machine. Through many practices, this rewinding machine is also the best performance. And its speed can reach 2,500 meters per minute, the width is also long, can reach 10 meters, can handle the rewinding of different types of paper, from low basis to cardboard can be re-rolled. Of course, it also has its own shortcomings. The disadvantage is that because it is close to the ground, it is not easy for the operator to access the bottom of the machine. It is also difficult to guide the paper. Therefore, when the mechanical equipment is installed, a pit will be placed under the machine. In order to make the operator more accessible, the high-grade rewinding adopts the automatic threading structure, and there is no such problem.
Rewinder mechanical structure and control process ---
Second, the main structure of the winder
2.3 Rolling Department
1. Stretching device
The stretching device of the rewinder is set to keep the paper web slit after slitting. In some paper cutting knives, the stretcher is also used. The main function is to eliminate the texture and slack of the paper web. Mainly, it can maintain the good operation of slitting. There are three types of stretchers that we often use today: D-shaped stretches, curved rollers, and Z-type double-bar stretchers.
2, support roller
The backup roll is mainly used to support the paper roll, which is composed of a controlled cast iron roll or a general tube roll. The roller body is mainly cast iron pipe and steel pipe, and its diameter is usually 400-700 mm or more according to the width of the winder. The center-to-center ratio between the rolls of the backup roll should be greater than the roll diameter. Only at such a distance, the roll core does not get caught in the middle of the roll when the support roll begins to curl.
When the winder is running at high speed, in order to avoid vibration during high-speed operation, the design of the backup roller must be minimal when supporting the paper roll. The radius is a function expression of the speed and width of the winder, mainly by allowable The critical speed and the degree of winding are determined because at this time the diameter of the backup roll has less chance of producing a defect in the roll hardness than the small diameter support roll. When coiling coated paper or very thin paper, we should consider using a larger diameter backup roll. On a rewinder with a small width, we generally use a 600mm roll diameter.
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