Rewinding Machine operating procedures - Job preparation.
1. The operator arrived at the post 10 minutes in advance.
2. Check and understand the operation of the equipment, check equipment hazards, check equipment hygiene and on-site hygiene, and make a good inspection record.
3. Understand the production situation and quality of the class before the class, familiar with the work site.
4. Familiar with process standards, master product quality requirements, variety specifications, dimensions, roll length, indicators and tasks.
5. Do personal safety protection and equipment safety protection.
6. Carefully implement the handover system and make a record of the handover.
Rewinder mechanical structure and control process ---
Third, the rewinding machine control performance indicators
The rewinder is the last process in the papermaking process. The performance of the rewinder determines the quality of the finished paper roll. A complete rewinder must have the following properties:
3. Tension adjustment mechanism
It is generally believed that web tension control is one of the important factors affecting the tightness of the paper roll. The most important function of flattening the paper web during the rewinding process is the web tension, and the web tension must be kept stable before the paper can be avoided. The lateral movement of the web allows the rolled out finished paper roll to meet the requirements. However, the web tension is only affected when the finished paper roll is rolled up. Since we are using a double bottom roller lower paper rewinding machine, the paper web must pass through the back bottom roller to be wound on the paper roll. The roller will isolate most of the tension, and only a small amount of tension can be transferred to the finished paper roll, which means that if there is tension to control the hardness of the paper roll, if the hardness of the paper roll changes little, The tension will change a lot. The key factors affecting the hardness of the paper roll are the pressure of the platen roller and the torque difference between the front and rear bottom rollers. The effect of the web tension on the hardness of the paper roll is not great because it is not a critical factor. 4. Electric drive "flexible" start and proper speed program control The starting of the winder is of course smoother and better, so that the paper web can be prevented from being subjected to the impact of tension, and the breakage can be reduced and the paper roll can be improved. Rewind quality. In order to meet such requirements, we often add a given integrator to the speed and current of the speed regulation system. This is beneficial to the start of the winder. Through analysis, we can know that if the system is to start more smoothly, give The larger the time constant of the integrator, the better, so the integral time constant of a given integrator can be adjusted over a large range to suit the processing requirements.
From the above four points, we can see that the electronic control system must have adjustment skills to meet the rewinding process.
Guolian High Speed ??Slitting Rewinder Technical Description ---
The specific technical structure is described as follows:
2. Paper cutting department:
It is mainly composed of independent frame, guiding paper-feeding roller, segmented and extended arc roller device, front and rear segment guide roller, bottom knife device, round knife device and paper suction fan.
The frame is welded by steel plates and is heavy and sturdy, completely independent of the take-up frame, avoiding the effects of possible vibration on the paper cut.
Guided paper roller, diameter Φ700mm, material Q235, directly driven by motor, chrome-plated surface, hydraulic disc brake and vertical adjustment device, can be adjusted along the scale with worm gear system to adjust the tension of the paper web, adjustment range It is ±25mm. The large diameter guide rollers also facilitate smooth and high speed operation of the equipment and paper web. The bottom knife device, the round knife device and the front and rear segment guide rollers form a paper cutting platform to ensure that the width direction of the paper cutting is even and even. There are 6 sets of cutters, top knife φ180mm, bottom knife φ200mm, each bottom knife is driven by a variable frequency motor, the cutter is automatically positioned, and the cutting servo width is automatically adjusted by the control servo system. The entire slitting system assembly (including tool holders, guide rails, etc.) is imported from abroad to ensure its stability and reliability. The segment guide roller before and after the cutter has a diameter of φ198mm and a roller material Q235, which is divided into 5 sections. Each side of the cutter is equipped with SKF bearings. The surface of the roller body is grooved and the surface is chrome-plated. The circular knife device is composed of a cylinder, a sliding seat and a round knife, and is fixed on the circular beam beam guide rail. The feeding knife and the knife are controlled by the cylinder. After the starting, the two sides of the knife start to cut the paper edge, and the other round knife is given by the operator. After the command is fed, when the paper breaks, the air source of the middle circular knife is automatically cut off by the main control command and automatically raised. There is a web stabilizer plate on each side of the knife to guide the paper edge.
Before the paper cutting table, a set of segmented stretching roller system is installed. The diameter of the stretching roller is φ198mm, the material of the roller body is Q235, and the surface is chrome-plated. The total length is 19 segments. The curvature of the multi-stage roller can be adjusted before and after the hand wheel to ensure the paper web. smooth.
The suction paper edge device on both sides of the longitudinal cutter uses a special fan to break the paper edge, which makes the suction effect better, and is also beneficial to the next processing of the waste paper edge. Fan motor power 37KW air volume 11000m3 / h.
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