Rewinding Machine operating procedures - Preparation for rewinding.
1. The crane operator and the rewinding personnel first check whether the information on the parent roll tracking slip on the base paper meets the requirements of the technical standards, specifications and specifications.
2. Check whether the labels of various paper diseases on both ends of the base paper roller are clear and consistent with the contents on the tracking sheet.
3. The crane operator should operate carefully according to the safe operation rules of the driving.
4. Place the base paper roll on the unloading frame smoothly, place the drum groove on the shaft head, place the track groove in the locked position, and connect it with the hydraulic coupling.
5. Jog the left and right shift buttons of the exit tray to bring the ends of the web to a position that can be trimmed (to be threaded).
6. The operator should make a detailed record of the paper (such as shift, shift, production date, roll time and paper roll code, etc.).
Rewinder mechanical structure and control process ---
Third, the rewinding machine control performance indicators
The rewinder is the last process in the papermaking process. The performance of the rewinder determines the quality of the finished paper roll. A complete rewinder must have the following properties:
1. Adjusting mechanism of pressure of the platen roller
As the rewinder continuously performs rewinding, the diameter of the finished paper roll is gradually increased, and the weight of the finished paper roll is also gradually increasing, so that the contact points of the finished paper roll with the front and rear bottom rolls are also changing. So you can come to a conclusion like this:
If the pressure of the platen roller is kept constant and does not change, the pressure between the contact points of the finished paper roll and the front and rear bottom rolls is not guaranteed to be constant, and the change in the contact point causes the pressure generated between them to change accordingly. Therefore, if we want the paper roll to reach the best form, we must adjust the pressure exerted by the platen roller to compensate for the influence of the above two factors. Only in this way can the pressure between the front and rear bottom rollers and the finished paper roll be guaranteed. Variety.
2, support roller torque program control In the rewinding process of the finished paper roll, in order to obtain high quality finished paper roll, the speed control or the support roller torque should meet certain conditions, if the speed control is used, the support roller The speed between the two should be less than 0.2%. As the diameter of the paper roll increases, the speed of the two supporting rollers must be close. Only in this way can the high quality finished paper roll be rewinded, but some quick checking systems cannot consider this design.
Guolian High Speed ??Slitting Rewinder Technical Description ---
The specific technical structure is described as follows:
2. Paper cutting department:
It is mainly composed of independent frame, guiding paper-feeding roller, segmented and extended arc roller device, front and rear segment guide roller, bottom knife device, round knife device and paper suction fan.
The frame is welded by steel plates and is heavy and sturdy, completely independent of the take-up frame, avoiding the effects of possible vibration on the paper cut.
Guided paper roller, diameter Φ700mm, material Q235, directly driven by motor, chrome-plated surface, hydraulic disc brake and vertical adjustment device, can be adjusted along the scale with worm gear system to adjust the tension of the paper web, adjustment range It is ±25mm. The large diameter guide rollers also facilitate smooth and high speed operation of the equipment and paper web. The bottom knife device, the round knife device and the front and rear segment guide rollers form a paper cutting platform to ensure that the width direction of the paper cutting is even and even. There are 6 sets of cutters, top knife φ180mm, bottom knife φ200mm, each bottom knife is driven by a variable frequency motor, the cutter is automatically positioned, and the cutting servo width is automatically adjusted by the control servo system. The entire slitting system assembly (including tool holders, guide rails, etc.) is imported from abroad to ensure its stability and reliability. The segment guide roller before and after the cutter has a diameter of φ198mm and a roller material Q235, which is divided into 5 sections. Each side of the cutter is equipped with SKF bearings. The surface of the roller body is grooved and the surface is chrome-plated. The circular knife device is composed of a cylinder, a sliding seat and a round knife, and is fixed on the circular beam beam guide rail. The feeding knife and the knife are controlled by the cylinder. After the starting, the two sides of the knife start to cut the paper edge, and the other round knife is given by the operator. After the command is fed, when the paper breaks, the air source of the middle circular knife is automatically cut off by the main control command and automatically raised. There is a web stabilizer plate on each side of the knife to guide the paper edge.
Before the paper cutting table, a set of segmented stretching roller system is installed. The diameter of the stretching roller is φ198mm, the material of the roller body is Q235, and the surface is chrome-plated. The total length is 19 segments. The curvature of the multi-stage roller can be adjusted before and after the hand wheel to ensure the paper web. smooth.
The suction paper edge device on both sides of the longitudinal cutter uses a special fan to break the paper edge, which makes the suction effect better, and is also beneficial to the next processing of the waste paper edge. Fan motor power 37KW air volume 11000m3 / h.
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc