Rewinding Machine operating procedures - Start roll paper
1. The main operation starts the power-on signal and enters the roll paper state.
2. First set the information (length, diameter) of the paper roll to be rewinded.
The tightness of the paper roll adjusts the amount of tension.
3. Generally, the starting speed of the roll paper is set between 30 and 50 meters.
Step up speed, while speeding up, pay close attention to the subtle realization of the roll paper surface, such as pleats, twisting, knife edge biting, etc., should be adjusted in time to ensure the quality of the roll.
4. When the rewinder is in the normal roll, the paper will suddenly be broken due to paper disease or other reasons. The main operation will immediately press the stop button.
5.1. After the rewinder is stopped, first find the cause of the broken broach, make a broken record, and strip the external waste paper of the roll;
5.2. Instructing the main operation to start the paper feed;
5.3. After the paper web is placed on the paper, the paper is broken at the end of the paper and folded with a knife.
5.4. Pull the tape off and place it under the cut paper web. The length of the tape is two centimeters on both sides of the paper web. Cut it with a blade, then use the hand to pull it up to get the paper web to be pulled up and flattened, taped on the tape, paper. Align the interface, cut the long paper web with a knife, and finally level the adhesive tape with your hand. Immediately after the completion, remove the handle and notify the main operation to lower the platen roller and start the roll paper.
6. The main operation is strictly controlled according to the diameter and length required by the process standard. When the length standard is reached, the vehicle speed can be smoothly decelerated and the rewinding is completed.
Four release and one rewinding machine operation program ---
Fifth, sorting out
1. After the work is finished, turn off the power and put the main power switch down.
2. Clean up the work area.
1. It is necessary to add oil to the bearings.
2. Use a manual grease gun to add butter to the bearing of the belt shaft once every six months; when the gear is missing butter, pay attention to add butter.
1. The winder has certain dangers, so it is necessary to pay attention to safety during operation.
2. Never touch the ultrasonic probe on the pressure roller.
Rewinder mechanical structure and control process ---
Third, the rewinding machine control performance indicators
The rewinder is the last process in the papermaking process. The performance of the rewinder determines the quality of the finished paper roll. A complete rewinder must have the following properties:
1. Adjusting mechanism of pressure of the platen roller
As the rewinder continuously performs rewinding, the diameter of the finished paper roll is gradually increased, and the weight of the finished paper roll is also gradually increasing, so that the contact points of the finished paper roll with the front and rear bottom rolls are also changing. So you can come to a conclusion like this:
If the pressure of the platen roller is kept constant and does not change, the pressure between the contact points of the finished paper roll and the front and rear bottom rolls is not guaranteed to be constant, and the change in the contact point causes the pressure generated between them to change accordingly. Therefore, if we want the paper roll to reach the best form, we must adjust the pressure exerted by the platen roller to compensate for the influence of the above two factors. Only in this way can the pressure between the front and rear bottom rollers and the finished paper roll be guaranteed. Variety.
2, support roller torque program control In the rewinding process of the finished paper roll, in order to obtain high quality finished paper roll, the speed control or the support roller torque should meet certain conditions, if the speed control is used, the support roller The speed between the two should be less than 0.2%. As the diameter of the paper roll increases, the speed of the two supporting rollers must be close. Only in this way can the high quality finished paper roll be rewinded, but some quick checking systems cannot consider this design.
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