Rewinding Machine operating procedures - Start roll paper
1. The main operation starts the power-on signal and enters the roll paper state.
2. First set the information (length, diameter) of the paper roll to be rewinded.
The tightness of the paper roll adjusts the amount of tension.
3. Generally, the starting speed of the roll paper is set between 30 and 50 meters.
Step up speed, while speeding up, pay close attention to the subtle realization of the roll paper surface, such as pleats, twisting, knife edge biting, etc., should be adjusted in time to ensure the quality of the roll.
4. When the rewinder is in the normal roll, the paper will suddenly be broken due to paper disease or other reasons. The main operation will immediately press the stop button.
5.1. After the rewinder is stopped, first find the cause of the broken broach, make a broken record, and strip the external waste paper of the roll;
5.2. Instructing the main operation to start the paper feed;
5.3. After the paper web is placed on the paper, the paper is broken at the end of the paper and folded with a knife.
5.4. Pull the tape off and place it under the cut paper web. The length of the tape is two centimeters on both sides of the paper web. Cut it with a blade, then use the hand to pull it up to get the paper web to be pulled up and flattened, taped on the tape, paper. Align the interface, cut the long paper web with a knife, and finally level the adhesive tape with your hand. Immediately after the completion, remove the handle and notify the main operation to lower the platen roller and start the roll paper.
6. The main operation is strictly controlled according to the diameter and length required by the process standard. When the length standard is reached, the vehicle speed can be smoothly decelerated and the rewinding is completed.
Rewinder mechanical structure and control process ---
I. Overview of the double-roller under the paper rewinding machine
The mechanical structure of the lower paper rewinding machine is shown in Figure 2-1. It can be seen from the mechanical structure diagram of the rewinding machine that the lower paper rewinding machine is fed into the paper web from below the rewinding machine. The paper web is wound around a support roll and then rolled up with a roll of paper. The paper is ejected from the unwinding roll, passed through the lower transfer roll, and then the web passes through the slitting mechanism at a fixed position, bypassing the front backup roll (press The second roller in the direction of the paper line or the back support roller is then wound on the take-up reel.
During the rewinding process, the paper web passes through the eject roller, and the tension force formed by the paper web pulls the paper roll toward the support roller, and the tension of the paper roll is stabilized by the action of the tension, and the rewinding machine can be made at a high speed roll. The quality of the paper roll can be guaranteed when taken. The lower thread rewinding machine can also control the pressure between the platen roller and the paper roll by changing the transmission torque difference of the two supporting rollers, so that the pressure of the finished paper roll can be controlled, and the quality of the paper roll can be Do a good job of control.
It can be seen from the figure that since the slitting mechanism of the lower threader rewinding machine is installed at a fixed position, this can avoid axial sway during the rewinding process, and also facilitates the control of the winding of the paper roll. The role of most of these rewinders in the Middle East is not very high, very close to the ground, the center of gravity, relatively low, due to the lower center of gravity, the rewinder can remain stable at high speeds, so this Types of rewinding machines are widely used, and most of the paper mills in China use the lower thread rewinding machine. Through many practices, this rewinding machine is also the best performance. And its speed can reach 2,500 meters per minute, the width is also long, can reach 10 meters, can handle the rewinding of different types of paper, from low basis to cardboard can be re-rolled. Of course, it also has its own shortcomings. The disadvantage is that because it is close to the ground, it is not easy for the operator to access the bottom of the machine. It is also difficult to guide the paper. Therefore, when the mechanical equipment is installed, a pit will be placed under the machine. In order to make the operator more accessible, the high-grade rewinding adopts the automatic threading structure, and there is no such problem.
Rewinder mechanical structure and control process ---
This chapter mainly introduces the mechanical structure of the double-backed roller rewinding machine, the working principle of the rewinding machine, the quality index and control performance index of the finished paper roll, and mainly analyzes the process of the rewinding machine from non-electrical convenience. Through the introduction of the quality index and control performance indicators of the finished paper roll, we can clearly understand that in order to optimize the quality of the paper roll, we understand the control system control objectives. Detailed analysis from the mechanism of operation: automatic program control of platen roller pressure; automatic program control of support roller torque; automatic tension control; electric drive "flexible" start and appropriate speed program control .
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc