Rewinding Machine operating procedures - Start roll paper
1. The main operation starts the power-on signal and enters the roll paper state.
2. First set the information (length, diameter) of the paper roll to be rewinded.
The tightness of the paper roll adjusts the amount of tension.
3. Generally, the starting speed of the roll paper is set between 30 and 50 meters.
Step up speed, while speeding up, pay close attention to the subtle realization of the roll paper surface, such as pleats, twisting, knife edge biting, etc., should be adjusted in time to ensure the quality of the roll.
4. When the rewinder is in the normal roll, the paper will suddenly be broken due to paper disease or other reasons. The main operation will immediately press the stop button.
5.1. After the rewinder is stopped, first find the cause of the broken broach, make a broken record, and strip the external waste paper of the roll;
5.2. Instructing the main operation to start the paper feed;
5.3. After the paper web is placed on the paper, the paper is broken at the end of the paper and folded with a knife.
5.4. Pull the tape off and place it under the cut paper web. The length of the tape is two centimeters on both sides of the paper web. Cut it with a blade, then use the hand to pull it up to get the paper web to be pulled up and flattened, taped on the tape, paper. Align the interface, cut the long paper web with a knife, and finally level the adhesive tape with your hand. Immediately after the completion, remove the handle and notify the main operation to lower the platen roller and start the roll paper.
6. The main operation is strictly controlled according to the diameter and length required by the process standard. When the length standard is reached, the vehicle speed can be smoothly decelerated and the rewinding is completed.
Rewinder mechanical structure and control process ---
Second, the main structure of the winder
2.2 Longitudinal section
In the mechanical system of the winder, the slitting mechanism is a very important part of the winder. In order to ensure a straight and smooth cutting edge, the quality control of the finished paper roll plays an important role in ensuring the volume. It is easy and can reduce the fluffing during printing. The slitting mechanism should be installed as close as possible to the paper roll so that it can produce a lateral movement more than necessary during the process of cutting the web without curling.
The high-speed rewinding paper conveying system is also very important in the application. The old-fashioned rewinding machine is mainly handled by manual. With the increase of the speed of the rewinding machine, the manual can no longer be processed. There are two ways to transport the paper side of the reel: fan direct pumping and venturi suction. The direct drawing type of the fan mainly uses a centrifugal fan, and the fan is placed under the floor. The inlet of the fan and the air duct near the longitudinal cutting edge are connected to each other, and the blade of the fan is also equipped with a wind blade. When the fan is sucked, it will be broken by the blade and then sent to the water pulper. However, since the edge of the paper has to pass through the inside of the fan, the blade transported by this type of paper is very worn and needs to be changed frequently. Venturi suction is also used in the high-pressure centrifugal fan, but the paper edge does not pass through the fan, directly the longitudinal cutting edge of the duct into the venturi pipe, the wind machine generates negative pressure in the venturi, and then the paper While washing the venturi tube and then feeding it to the water pulper, the paper edge conveyed at this time is continuous. The disadvantage of this method is that when the speed of the winder is relatively high, the power of the selected fan is large, which will increase the operation. Cost, increase loss.
Guolian High Speed ??Slitting Rewinder Technical Description ---
The specific technical structure is described as follows:
Part 1: Mechanical parts
The mechanical part mainly consists of a paper exiting section, a paper cutting section, a double curved roller section, a paper winding section, and an automatic paper guiding section.
1. Ejection department:
The structure is all welded by steel plate, equipped with an empty paper roll temporary storage guide rail. The paper-removing roller is locked on the paper-removing frame by the hydraulic operating lever. After the paper is finished, the paper-returning core is pushed onto the guide rail to replace the paper. Roll and start-up operation saves time. A bumper is attached to the end of the exit frame rail to reduce vibration and noise caused by the roll change.
The coupling clutch is located between the paper roller and the brake motor, hydraulically operated, and is interlocked with the hook safety anti-lift device. The crane hook cannot lift the empty paper return shaft before the roll paper completes the clutch has been disengaged. Security performance.
With brake generator drive and hydraulic control, the paper return frame is horizontally adjusted by hydraulic motor and has a lateral swing function with a maximum swing of ±50mm. The emergency brake uses a brake generator and a hydraulic disc brake. The brake is imported from abroad, with small volume, large braking torque and good reliability.
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc