Rewinding Machine structure - Ejection Department
In the rewinder system, we installed the paper roll on the paper exit frame. In order to ensure that the width of the sides of the paper web is the same, we should be moving the seasoning when
the paper roll is ejected. But the paper roll in the new structure can move with the paper exit frame,
This ensures a greater rigidity of the exit frame. In addition to manually moving the paper roll, we can also use the pneumatic, photoelectric device and electric method to adjust the axial movement
of the paper exit frame, so that the cutting edge of the winder can be narrowed, and the manual adjustment can not be achieved. Requirements.
Design and application of constant tension and load distribution control for winder---
2Rewinder control research status at home and abroad
Rewinding machine is an important papermaking machine. It is usually installed behind the paper machine. Its speed should be 2-3 times of the speed of the paper machine, generally 1500-1800m/min, up to 300om/min. When threading, run at a maximum speed of 1:100. In order to ensure continuous paper and loose paper during the rewinding process, the tension of the paper web must be kept constant; in order to ensure the tight and loose quality inside the finished paper, the load distribution of the front and rear bottom roller motors must be performed. Therefore, the main performance requirements of the rewinder for the electric drive system are long-term linear speed, adjustable speed and wide speed range, and fast response.
The control of the early rewinder is mainly based on DC drive, and the DC control system is composed of discrete components or analog regulators to realize the above control functions. Since the transmission of analog signals requires a one-to-one physical connection, the signal changes slowly, which increases the overhead of computer speed and accuracy, and the anti-interference ability of signal transmission is poor, and paper breakage and wrinkling often occur in the production process. So in the mid-to-late 1980s, the analog regulator was replaced by a digital regulator, and the DC digital control system of the winder appeared. This control system is more stable, reliable and suitable for maintenance than the analog system, and is more suitable for interface with the factory computer. In the mid-1990s, most of the newly-invested rewinders in the domestic paper industry used all-digital DC-speed converters produced abroad, and the more famous ones were the 6RA7O series from Siemens and the 590 series DC-speed converters from Continental Transmission.
Due to the DC motor commutator and the brush, under the stable conditions, the design speed of the winder can only reach 1800m/mni, and the accuracy of the digital regulator is still limited to about 0.08% of the maximum speed, which can not meet the high speed paper. The matching requirements of the machine (the speed of the winder should be 2-3 times the speed of the paper machine). In the early 1980s, European and Japanese developed AC variable frequency speed control devices. This technology was successfully introduced to the United States in the mid-1980s and used in rewinders. The biggest advantage of the AC drive is that the AC motor is simple in construction and reliable in operation, and it requires much less maintenance and repair than DC motors.
Belt rewinding machine design and working principle ---
1 belt roller device
The belt and stick set consists of two belt rollers with intermediate and end supports! A rubber support belt surrounds the belt roller. The inner surface of the support belt has a guiding profile that controls the operation of the belt. There is also a correspondingly concave surface on the belt roller. The belt roller has been joined together by a rocker and a hydraulic cylinder from below. The belt tension can be adjusted with a hydraulic cylinder during the winding process.
The motor drives the rear belt roller to run, and the other roller is carried by the belt. The belt roller is equipped with a hydraulic brake system. The belt roller bearing housing is lubricated with lubricating oil. The oil flow and temperature of the lubricating oil system are detected by the sensor. There is a directional blow tube between the two rolls to ensure that no space remains in the space between the two rolls. The lifting device has been installed under the belt. The lifting device is used for changing rolls. The lifting device comprises a hydraulic cylinder and a lifting plate interlocked with the rear bottom roller during the lifting process.
Belt roller unit:
1- bottom roller
2- rear belt roller
3- front belt roller
5-belt telescopic hydraulic cylinder
Principle of operation
The core is placed between the back bottom roll and the back belt roll. The paper core is supported at that position throughout the initial crimping process up to a diameter of approximately 500 mm (17.9 in). The over 500 mm (17.9 in) belt begins to support the increasing area of ??the paper roll, and the weight of the roll is reached when the paper roll is particularly large. Mainly supported by a belt.
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc