Rewinding Machine Structure - Longitudinal Section
In the mechanical system of the winder, the slitting mechanism is a very important part of the winder. In order to ensure a straight and smooth cutting edge, the quality control of the finished paper roll plays an important role in ensuring the volume. It is easy and can reduce the fluffing during printing.
The slitting mechanism should be installed as close as possible to the paper roll so that it can produce a lateral movement more than necessary during the process of cutting the web without curling.
Rewinder mechanical structure and control process ---
I. Overview of the double-roller under the paper rewinding machine
The mechanical structure of the lower paper rewinding machine is shown in Figure 2-1. It can be seen from the mechanical structure diagram of the rewinding machine that the lower paper rewinding machine is fed into the paper web from below the rewinding machine. The paper web is wound around a support roll and then rolled up with a roll of paper. The paper is ejected from the unwinding roll, passed through the lower transfer roll, and then the web passes through the slitting mechanism at a fixed position, bypassing the front backup roll (press The second roller in the direction of the paper line or the back support roller is then wound on the take-up reel.
During the rewinding process, the paper web passes through the eject roller, and the tension force formed by the paper web pulls the paper roll toward the support roller, and the tension of the paper roll is stabilized by the action of the tension, and the rewinding machine can be made at a high speed roll. The quality of the paper roll can be guaranteed when taken. The lower thread rewinding machine can also control the pressure between the platen roller and the paper roll by changing the transmission torque difference of the two supporting rollers, so that the pressure of the finished paper roll can be controlled, and the quality of the paper roll can be Do a good job of control.
It can be seen from the figure that since the slitting mechanism of the lower threader rewinding machine is installed at a fixed position, this can avoid axial sway during the rewinding process, and also facilitates the control of the winding of the paper roll. The role of most of these rewinders in the Middle East is not very high, very close to the ground, the center of gravity, relatively low, due to the lower center of gravity, the rewinder can remain stable at high speeds, so this Types of rewinding machines are widely used, and most of the paper mills in China use the lower thread rewinding machine. Through many practices, this rewinding machine is also the best performance. And its speed can reach 2,500 meters per minute, the width is also long, can reach 10 meters, can handle the rewinding of different types of paper, from low basis to cardboard can be re-rolled. Of course, it also has its own shortcomings. The disadvantage is that because it is close to the ground, it is not easy for the operator to access the bottom of the machine. It is also difficult to guide the paper. Therefore, when the mechanical equipment is installed, a pit will be placed under the machine. In order to make the operator more accessible, the high-grade rewinding adopts the automatic threading structure, and there is no such problem.
Guolian High Speed ??Slitting Rewinder Technical Description ---
The specific technical structure is described as follows:
2. Paper cutting department:
It is mainly composed of independent frame, guiding paper-feeding roller, segmented and extended arc roller device, front and rear segment guide roller, bottom knife device, round knife device and paper suction fan.
The frame is welded by steel plates and is heavy and sturdy, completely independent of the take-up frame, avoiding the effects of possible vibration on the paper cut.
Guided paper roller, diameter Φ700mm, material Q235, directly driven by motor, chrome-plated surface, hydraulic disc brake and vertical adjustment device, can be adjusted along the scale with worm gear system to adjust the tension of the paper web, adjustment range It is ±25mm. The large diameter guide rollers also facilitate smooth and high speed operation of the equipment and paper web. The bottom knife device, the round knife device and the front and rear segment guide rollers form a paper cutting platform to ensure that the width direction of the paper cutting is even and even. There are 6 sets of cutters, top knife φ180mm, bottom knife φ200mm, each bottom knife is driven by a variable frequency motor, the cutter is automatically positioned, and the cutting servo width is automatically adjusted by the control servo system. The entire slitting system assembly (including tool holders, guide rails, etc.) is imported from abroad to ensure its stability and reliability. The segment guide roller before and after the cutter has a diameter of φ198mm and a roller material Q235, which is divided into 5 sections. Each side of the cutter is equipped with SKF bearings. The surface of the roller body is grooved and the surface is chrome-plated. The circular knife device is composed of a cylinder, a sliding seat and a round knife, and is fixed on the circular beam beam guide rail. The feeding knife and the knife are controlled by the cylinder. After the starting, the two sides of the knife start to cut the paper edge, and the other round knife is given by the operator. After the command is fed, when the paper breaks, the air source of the middle circular knife is automatically cut off by the main control command and automatically raised. There is a web stabilizer plate on each side of the knife to guide the paper edge.
Before the paper cutting table, a set of segmented stretching roller system is installed. The diameter of the stretching roller is φ198mm, the material of the roller body is Q235, and the surface is chrome-plated. The total length is 19 segments. The curvature of the multi-stage roller can be adjusted before and after the hand wheel to ensure the paper web. smooth.
The suction paper edge device on both sides of the longitudinal cutter uses a special fan to break the paper edge, which makes the suction effect better, and is also beneficial to the next processing of the waste paper edge. Fan motor power 37KW air volume 11000m3 / h.
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