Rewinding Machine Structure - Longitudinal Section
In the mechanical system of the winder, the slitting mechanism is a very important part of the winder. In order to ensure a straight and smooth cutting edge, the quality control of the finished paper roll plays an important role in ensuring the volume. It is easy and can reduce the fluffing during printing.
The slitting mechanism should be installed as close as possible to the paper roll so that it can produce a lateral movement more than necessary during the process of cutting the web without curling.
Design and application of constant tension and load distribution control for winder---
4.1 Research significance
The significance of this paper is to apply advanced field bus and frequency conversion technology to the traditional paper industry, making the rewinder control system very practical and advanced for a long time.
Firstly, the new Profibus field bus is used to replace the system's large number of I/O wiring, which effectively avoids the interference of the signal; the OP operation panel is used to replace the analog secondary instrument and switch button of the original system. The control system is divided into two levels: the monitoring machine (operator panel) and the field control level (lower position machine). Through the system, the operator can timely understand the various operating states of the winder through the OP panel, analyze the cause of the fault, and make corresponding adjustments and controls on the OP panel according to the site conditions in time. The new control system adopts the frequency conversion control technology, which abandons the DC rotation control mode of the original system of the winder. The application of the frequency conversion technology improves the speed and control precision of the system. The modified vehicle speed reaches 1200m/min (line speed), which is the original system. Twice, at the highest speed, the speed error does not exceed 2%. The friendly man-machine interface system can effectively control the entire production process of the winder, realize effective control of key production parameters, ensure safe and stable production, improve economic efficiency, and reduce labor intensity of workers.
Secondly, the implementation scheme of the new control system has strong universality. The software and hardware design and transformation of the general data acquisition system can connect the original system to the field bus, and the design of the tension and load distribution control of the winder The equipment transformation in the paper industry and the cigarette industry has certain reference significance.
Belt rewinding machine design and working principle ---
5：Unloading table action
1- Unloading table rise position
2- Middle position of the unloader
The unloading station transfers the paper roll from the winder to the ground.
The unloader is a device mounted on the floor to remove the paper roll. The platform is controlled by a hydraulic cylinder. The platform is a steel structure. The platform hydraulic unit is equipped with a load relief valve. These are to ensure the control process of the unloading roll.
When the paper roll is advanced onto the platform in the upper position, the platform unloads the paper roll to the intermediate position and then onto the floor, and the paper roll rolls off the platform. For safety reasons, the platform will not automatically unload paper onto the floor unless it is moved by the operator from the intermediate position to the unloading position. The reel cannot be unloaded to the floor anyway before the new rewind.
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc