Rewinding Machine Structure - Roll Paper Department:
1. Stretching device
2. support roller
4. transmission mechanism
Design and application of constant tension and load distribution control for winder---
1. Rewinder structure and working principle
The rewinder is generally composed of a unwinding roll (also referred to as a paper take-off roll), a guide roll, a slitting mechanism, a platen roll, a take-up bottom roll (including a front bottom roll and a rear bottom roll), and a double bottom roll. The machine is characterized by two rotating drums to replace and support the take-up reel, usually with or without a rotating platen roller pressed against the top of the reel in the take-up, the take-up reel is taken up The main structure (has become the front and rear bottom rollers respectively). Under normal circumstances, the surface of the front bottom roller is rough, and the surface of the rear bottom roller is relatively smooth. They are connected to the motor through the reduction gear box. The platen roller, also called the load roller, acts to create a downward pressure whose pressure is the difference between its own weight and the load roller lifting pressure. The unwinding roller is composed of a leg paper holder, a unwinding roller coupling, a unwinding roller clamping mechanism, and a unwinding motor. Longitudinal cutters generally have book holders side by side on the same axis, mainly used to cut off the change. Cut a certain width of sheet paper to the required width as needed. Two tension sensors are placed on the tension roller to receive the web tension.
Belt rewinding machine design and working principle ---
3. Platen roller power:
A motor that drives the platen roller by a timing belt drive is mounted on the platen roller beam. The coupling between the individual bearings of the platen roller ensures that the speed of each combined reel is the same. The speed of each part of the platen roller is the same during operation.
Platen roller photocell:
There is a photocell at the end of the platen roller beam. If the paper or any other obstacle enters the photocell illumination area, the photocell signal will immediately stop the downward movement of the platen roller. During operation, the photocell's monitoring paper does not wrap around the platen roller. If something happens, the photoelectric signal activates the alarm to stop the rewind.
2- top core head
3- drive motor
4- positioning stop pin
5- Safety lock in the top core lock
The core between the drums is locked before the rewinding process begins. Keep the paper roll in place during the running of the paper core locking process.
The core lock device includes a paper core plug, a cone, and a sleeve. The core of the paper core is fixed in a core seat that can be vertically up and down and can reduce friction. The core of the paper core is supported by the upper bearing of the cone, so it rotates freely. The locking of the core and the upward movement of the core locking device are done hydraulically. The vertically moving hydraulic cylinder supports the weight of the core collet so that the home can rise as the diameter of the paper roll increases. The change in the slit width is adjusted with the help of the hydraulic transfer knob. The paper core collet has a relatively low position on the locating pin. As the paper core model changes, the latch and the paper roll chuck must change. The core collet structure has a shock absorber that is lowered onto the positioning stop pin at the core of the paper core. The safety lock has a compressed air cylinder open.
Before the rewinding begins, the collet is knocked into the paper core. The locking cylinder of the operating side core collet has a locking pressure that is less than the drive side. If the core is too long, the operating side cylinder will retract. As the size of the paper roll continues to increase, the paper core collet moves with the paper roll, preventing the paper roll from moving laterally.
Before the paper roll is pushed away from the winder, the paper core chuck is unlocked and moved to the upper position. The appropriateness of the width of the paper core collet is related to the cutter positioning device. The sensor mounted in the paper core chuck records the pulse as the spool rotates. These pulse signals are not used to calculate the paper roll diameter. There is a sensor in each side of the cone. If one side of the sensor is damaged, the other side can be used immediately.
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