Rewinding Machine Structure - Pressure Mechanism
1, the platen roller
First, in the rewinder system, the platen roller has a significant impact on the tightness control of the paper roll. Among them, the pressure adjusting mechanism plays a role of keeping the pressure of the paper roll and the supporting roll nip constant, and the main purpose is to prevent the paper roll from slipping or being wound too tight at the beginning of the work.
The paper roll is slippery because the paper roll is too light and the take-up is too tight because the pressure is too high until the rewinding to the late stage. In the modern rewinder system, the platen roller is automatically controlled so that additional weight can be applied to the paper web. The force.
2. Hydraulic (air pressure) suspension mechanism
Under normal circumstances, the adjustable pressure actuators use hydraulic suspension scale mechanism. We install a potentiometer attached to the platen roller to display the diameter of the finished paper roll, which is sent through the potentiometer. The signal is passed to the pressure program control unit,
To calculate the pressure, so that the oil pressure in the scale can be changed, thus achieving the pressure control of the platen roller.
Design and application of constant tension and load distribution control for winder---
2Rewinder control research status at home and abroad
AC drives were quickly successful in paper mills in Europe and Japan. Most major drive manufacturers now offer AC drives for paper mills. Most domestic paper mills use ABB, Siemens and other company's complete rewinder AC drive systems. . For example, the 6SE7O series speed control device of Siemens Company has achieved the speed control performance and has exceeded or exceeded the DC speed regulation performance and become the preferred solution for the transmission. The domestic rewinding machine AC drive started in the middle and late C9 of the 20th century. Due to the lack of understanding and research of the AC drive system of the winder, few mature sets of equipment were introduced to the market.
At present, in the domestic paper industry, the drive control system of the winder is gradually developing from the all-digital DC drive control system to the AC variable frequency drive control system. With the continuous improvement of the production process and speed of the rewinding machine, the requirements for real-time control and monitoring of the rewinding machine production process are becoming higher and higher. In order to reduce the large amount of wiring between the rewinding machine production site and the control room, the signal is improved. The transmission speed and quality of the fieldbus and human-machine interface began in the late 1990s for rewinders. Fieldbus is a new type of control system for all-digital, two-way communication. Due to the intelligent and digitized fieldbus devices, it fundamentally improves the accuracy of measurement and control and reduces transmission errors compared with analog signals. At the same time, due to the simplified structure of the system, the equipment and wiring are reduced, the internal functions of the field instrument are strengthened, the round-trip transmission of signals is reduced, and the operational reliability of the system is improved. In addition, the field control equipment has the ability of self-diagnosis and simple fault handling, and sends related equipment operation information and diagnostic maintenance information to the man-machine interface through digital communication. The user can monitor the running status of all equipments, query the cause of the fault, and Process parameters (such as tension) are set and modified according to the different requirements of the rewinder process. For this reason, the application of fieldbus technology and HMI technology to the winder has become the development trend of automatic control of the winder. With the continuous promotion of inverter, HMI technology and fieldbus technology in the application of winder and the combination of computer technology and communication technology, the design speed of the winder can reach 300om/min, the working speed is 2500m/min, and the winder Many of the manual operations have been automated, and manual operations have been greatly reduced. The degree of automation and control accuracy, control speed and system stability will be raised to a new level.
Belt rewinding machine design and working principle ---
6 nipple guardrail
The nip guard is a sturdy mesh protector located between the belt roller and the unloader. The nipple guardrail acts as a protective device during the rewinding process. It prevents contact with rotating sticks.
The vertically moving fence is controlled by hydraulics. In the upper position, the safety lock prevents the fence from falling. When the guardrail falls, the cylinder compression safety lock opens.
The nipple is in the upper position when the reel is stopped. When rewinding, it must fall or the winder cannot be turned on.
7 paper feed roller
The reel is moved from the roll to the unloading station by a hydraulically controlled ejector mounted on the frame.
The minimum roll diameter that the pusher roll can be pushed open but cannot be pushed open with the smallest roll is 400 mm (15.7 in)
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc