Rewinding Machine Structure - Pressure Mechanism
1, the platen roller
First, in the rewinder system, the platen roller has a significant impact on the tightness control of the paper roll. Among them, the pressure adjusting mechanism plays a role of keeping the pressure of the paper roll and the supporting roll nip constant, and the main purpose is to prevent the paper roll from slipping or being wound too tight at the beginning of the work.
The paper roll is slippery because the paper roll is too light and the take-up is too tight because the pressure is too high until the rewinding to the late stage. In the modern rewinder system, the platen roller is automatically controlled so that additional weight can be applied to the paper web. The force.
2. Hydraulic (air pressure) suspension mechanism
Under normal circumstances, the adjustable pressure actuators use hydraulic suspension scale mechanism. We install a potentiometer attached to the platen roller to display the diameter of the finished paper roll, which is sent through the potentiometer. The signal is passed to the pressure program control unit,
To calculate the pressure, so that the oil pressure in the scale can be changed, thus achieving the pressure control of the platen roller.
Design and application of constant tension and load distribution control for winder---
4.1 Research significance
The significance of this paper is to apply advanced field bus and frequency conversion technology to the traditional paper industry, making the rewinder control system very practical and advanced for a long time.
Firstly, the new Profibus field bus is used to replace the system's large number of I/O wiring, which effectively avoids the interference of the signal; the OP operation panel is used to replace the analog secondary instrument and switch button of the original system. The control system is divided into two levels: the monitoring machine (operator panel) and the field control level (lower position machine). Through the system, the operator can timely understand the various operating states of the winder through the OP panel, analyze the cause of the fault, and make corresponding adjustments and controls on the OP panel according to the site conditions in time. The new control system adopts the frequency conversion control technology, which abandons the DC rotation control mode of the original system of the winder. The application of the frequency conversion technology improves the speed and control precision of the system. The modified vehicle speed reaches 1200m/min (line speed), which is the original system. Twice, at the highest speed, the speed error does not exceed 2%. The friendly man-machine interface system can effectively control the entire production process of the winder, realize effective control of key production parameters, ensure safe and stable production, improve economic efficiency, and reduce labor intensity of workers.
Secondly, the implementation scheme of the new control system has strong universality. The software and hardware design and transformation of the general data acquisition system can connect the original system to the field bus, and the design of the tension and load distribution control of the winder The equipment transformation in the paper industry and the cigarette industry has certain reference significance.
Belt rewinding machine design and working principle ---
rear bottom roller
The movable beam is fixed to the frame. The movement of the platen roller beam moves with the hydraulic cylinder attached to the beam. The platen roller is decoupled from the hydraulic cylinder during the rewinding process. The platen roller also includes a pressure sensor to measure the pressure between the platen roller and the frame.
The platen roller has a position measuring device for providing a position about the platen roller and the diameter of the paper roll. Based on the above information, the hydraulic cylinder moves in accordance with the separation design curve as the diameter of the paper roll continues to increase. The hydraulic cylinder is equipped with a hydraulic hose rupture protection valve to prevent the paper roll from suddenly falling when the hose is damaged.
The platen roller provides additional load to the paper roll at the beginning of the rewinding. At a later stage of the rewind, the pressure is released. In the final stage, the platen roller ensures that the paper roll is in place.
During the threading and changing process, the platen roller is raised to the rear of the safety lock at the top position. The safety lock prevents the platen roller from suddenly falling when the device malfunctions. The platen roller is automatically decompressed when the platen roller is lowered to the core or the base. If the lowering control is terminated before decompression, the platen roller will be activated and the platen roller will be raised to the upper position.
During the rewinding process, the contact surface between the platen roller and the paper core must be carefully observed. If the platen roller is very close to the core, special care must be taken during the rewinding process. If the core starts to vibrate, the speed must be lowered immediately. There is a vibration indicator on the pressing roller beam to facilitate speed reduction in that case.
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc