Rewinding Machine Structure - Control Performance Indicators
The rewinder is the last process in the papermaking process. The performance of the rewinder determines the quality of the finished paper roll. A complete rewinder must have the following properties:
1. Adjusting mechanism of pressure of the platen roller
2, support roller torque program control
3. Tension adjustment mechanism
4. Electric drive "flexible" start and proper speed program control.
Design and application of constant tension and load distribution control for winder---
4 Research significance and content
Due to the application and development of frequency conversion technology and computer network technology in the field of industrial control, the establishment of AC drive control system based on field bus has become an effective way to solve the above shortcomings and limitations. Taking PLC as the control unit, the inverter is the execution unit, and the OP operation panel is the operating unit to form the all-digital field bus rewinder AC rotation control system. Based on this assumption, in order to reduce the investment, the original mechanical part and hydraulic part of the system are basically maintained, the original DC rotating system is transformed into an AC rotating system, the solenoid valve and some worn mechanical parts are replaced; and the OP270 man-machine interface is used instead of the machine. Buttons and analog meters, and a part of the mechanical buttons, so that workers can operate on the OP270 or on the console buttons, complement each other, increasing the flexibility of operation.
Belt rewinding machine design and working principle ---
rear bottom roller
The movable beam is fixed to the frame. The movement of the platen roller beam moves with the hydraulic cylinder attached to the beam. The platen roller is decoupled from the hydraulic cylinder during the rewinding process. The platen roller also includes a pressure sensor to measure the pressure between the platen roller and the frame.
The platen roller has a position measuring device for providing a position about the platen roller and the diameter of the paper roll. Based on the above information, the hydraulic cylinder moves in accordance with the separation design curve as the diameter of the paper roll continues to increase. The hydraulic cylinder is equipped with a hydraulic hose rupture protection valve to prevent the paper roll from suddenly falling when the hose is damaged.
The platen roller provides additional load to the paper roll at the beginning of the rewinding. At a later stage of the rewind, the pressure is released. In the final stage, the platen roller ensures that the paper roll is in place.
During the threading and changing process, the platen roller is raised to the rear of the safety lock at the top position. The safety lock prevents the platen roller from suddenly falling when the device malfunctions. The platen roller is automatically decompressed when the platen roller is lowered to the core or the base. If the lowering control is terminated before decompression, the platen roller will be activated and the platen roller will be raised to the upper position.
During the rewinding process, the contact surface between the platen roller and the paper core must be carefully observed. If the platen roller is very close to the core, special care must be taken during the rewinding process. If the core starts to vibrate, the speed must be lowered immediately. There is a vibration indicator on the pressing roller beam to facilitate speed reduction in that case.
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc