Rewinding Machine common fault - platen roller vibration
1. Proportional valve is unstable - cleaning proportional valve or replacing proportional valve
2. Damage to the top core bearing - Replace the bearing
3. The clearance between the support wheel and the guide rail of the core device is too large - Adjust the clearance (the core is clamped at both ends of the top core,
and the eccentric shaft of the roller is adjusted to the gap between the roller and the guide rail is 0)
4. Guide rail wear - replace or repair the rail
5. Paper core deformation - Replace the paper core
6. The top core device supports the wheel bearing or the copper sleeve wear - replace the support wheel bearing or copper sleeve
7. The thickness of the paper is different - the production process is solved
Rewinder mechanical structure and control process ---
I. Overview of the double-roller under the paper rewinding machine
The mechanical structure of the lower paper rewinding machine is shown in Figure 2-1. It can be seen from the mechanical structure diagram of the rewinding machine that the lower paper rewinding machine is fed into the paper web from below the rewinding machine. The paper web is wound around a support roll and then rolled up with a roll of paper. The paper is ejected from the unwinding roll, passed through the lower transfer roll, and then the web passes through the slitting mechanism at a fixed position, bypassing the front backup roll (press The second roller in the direction of the paper line or the back support roller is then wound on the take-up reel.
During the rewinding process, the paper web passes through the eject roller, and the tension force formed by the paper web pulls the paper roll toward the support roller, and the tension of the paper roll is stabilized by the action of the tension, and the rewinding machine can be made at a high speed roll. The quality of the paper roll can be guaranteed when taken. The lower thread rewinding machine can also control the pressure between the platen roller and the paper roll by changing the transmission torque difference of the two supporting rollers, so that the pressure of the finished paper roll can be controlled, and the quality of the paper roll can be Do a good job of control.
It can be seen from the figure that since the slitting mechanism of the lower threader rewinding machine is installed at a fixed position, this can avoid axial sway during the rewinding process, and also facilitates the control of the winding of the paper roll. The role of most of these rewinders in the Middle East is not very high, very close to the ground, the center of gravity, relatively low, due to the lower center of gravity, the rewinder can remain stable at high speeds, so this Types of rewinding machines are widely used, and most of the paper mills in China use the lower thread rewinding machine. Through many practices, this rewinding machine is also the best performance. And its speed can reach 2,500 meters per minute, the width is also long, can reach 10 meters, can handle the rewinding of different types of paper, from low basis to cardboard can be re-rolled. Of course, it also has its own shortcomings. The disadvantage is that because it is close to the ground, it is not easy for the operator to access the bottom of the machine. It is also difficult to guide the paper. Therefore, when the mechanical equipment is installed, a pit will be placed under the machine. In order to make the operator more accessible, the high-grade rewinding adopts the automatic threading structure, and there is no such problem.
Rewinder mechanical structure and control process ---
Third, the rewinding machine control performance indicators
The rewinder is the last process in the papermaking process. The performance of the rewinder determines the quality of the finished paper roll. A complete rewinder must have the following properties:
3. Tension adjustment mechanism
It is generally believed that web tension control is one of the important factors affecting the tightness of the paper roll. The most important function of flattening the paper web during the rewinding process is the web tension, and the web tension must be kept stable before the paper can be avoided. The lateral movement of the web allows the rolled out finished paper roll to meet the requirements. However, the web tension is only affected when the finished paper roll is rolled up. Since we are using a double bottom roller lower paper rewinding machine, the paper web must pass through the back bottom roller to be wound on the paper roll. The roller will isolate most of the tension, and only a small amount of tension can be transferred to the finished paper roll, which means that if there is tension to control the hardness of the paper roll, if the hardness of the paper roll changes little, The tension will change a lot. The key factors affecting the hardness of the paper roll are the pressure of the platen roller and the torque difference between the front and rear bottom rollers. The effect of the web tension on the hardness of the paper roll is not great because it is not a critical factor. 4. Electric drive "flexible" start and proper speed program control The starting of the winder is of course smoother and better, so that the paper web can be prevented from being subjected to the impact of tension, and the breakage can be reduced and the paper roll can be improved. Rewind quality. In order to meet such requirements, we often add a given integrator to the speed and current of the speed regulation system. This is beneficial to the start of the winder. Through analysis, we can know that if the system is to start more smoothly, give The larger the time constant of the integrator, the better, so the integral time constant of a given integrator can be adjusted over a large range to suit the processing requirements.
From the above four points, we can see that the electronic control system must have adjustment skills to meet the rewinding process.
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc