Rewinding Machine common fault - Paper roll end faces are not aligned
1. Top core movement - Check the top core plane bearing and lock nut and adjust the clearance.
2. The top core force is not enough - check the air motor.
Rewinding Machine operation safety regulations -
Second, the operation steps：
1. According to the production order of the day, the squad leader is responsible for arranging the material production (base paper, packaging materials, paper core);
2. Check whether the quality of the original paper texture, color, tension, elongation and other products meet the product requirements.
3. Put the original paper on the paper-removing shaft and the shaft plug must be locked. The 1575 rewinding machine is assisted by the handyman to push the original paper to the unloading frame and push it into the positioning slot. The 2900 rewinding machine uses the cylinder to lift the paper. Push the rear frame into the positioning groove of the rear frame (when the iron shaft is pushed into the positioning groove, pay attention to safety), and adjust the left and right position. When replacing the base paper, the shaft stalk and the plug must be removed with both hands and placed on the ground. It is strictly forbidden to throw or fall on the ground, and damage the floor or hurt the person;
Rewinder mechanical structure and control process ---
Second, the main structure of the winder
2.3 Rolling Department
Nowadays, with the increase of the speed of the winder, most of the winders are equipped with unloaders, which are used to push the rolled paper rolls from the support rolls and unload them on the ground. It has many forms, the most common ones are the unwinding station and the unwinding pendulum. Its control mainly depends on air pressure or hydraulic pressure. The thief of the unwinder can be selected according to the number of operators, the size and quality of the core. The advanced foreign rewinding machine can automatically control the positioning of the mandrel and mandrel and the cutting of the paper, which can save auxiliary operation time and improve production efficiency.
4, transmission mechanism
The speed of the paper-feeding machine of the winder is generally about 15 to 40 m/min. In the process of raising the speed of the paper from low, we require the speed of the vehicle to rise, so that the paper roll can be avoided due to the fluctuation of the tension. The tightness is inconsistent. Uniform acceleration is required for breakage or shutdown. During the acceleration process, the average acceleration is usually 0.23~0.37m/s, and the acceleration time is usually 50~60s. In the braking process, the deceleration is 0.42~0.75m/s and the braking time is 40s. In order to meet the shifting requirements of the winder, most of the rewinding opportunities are driven by DC motors. In the previous rewinding system, a DC motor generally controlled two supporting rollers, and in the current rewinding machine, Development and research have started with two separate motor control rolls, which can control the speed difference between the two rolls, which is beneficial for taking up the appropriate tightness of the paper roll.
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc