Rewinding Machine common fault - Paper roll end faces are not aligned
1. Top core movement - Check the top core plane bearing and lock nut and adjust the clearance.
2. The top core force is not enough - check the air motor.
Guolian High Speed ??Slitting Rewinder Technical Description ---
Part II: Hydraulic and pneumatic parts:
1. Hydraulic part:
The local hydraulic system consists of a hydraulic pump station and a valve station. System control and transmission components use world famous brand products. All hydraulic lines of the winder are supplied.
The hydraulic pump station uses three oil pumps to provide pressure oil source. The hydraulic station has safety facilities such as liquid level alarm, temperature control, filter blockage alarm, and a set of circulating filtration and cooling system. The valve station control section includes:
1) Ejection shaft ejection and locking device 2) Ejection frame movement 3) Ejection shaft clutch
4) Hook protection device 5) Paper core plug locking device 6) Press roller load reducing device
7) Unloader unit 8) Push roller unit 9) Stop roller holder lifting device
10) Ejection shaft hydraulic disc brake 11) Guide roller hydraulic disc brake
12) Front and rear bottom roller hydraulic disc brakes 13) Head lifting device.
14) Paper core positioning device 15) Paper head clamping lifting device
16) Automatic paper changer lifting device
The hydraulic circuit has the following features:
A. This system adopts superimposed valve, which is simple and compact in structure, convenient in maintenance and installation, and strong in work reliability;
B. The paper return shaft, the guide roller and the two bottom rollers are equipped with hydraulic disc brakes, which assist the brake during emergency braking and share part of the braking torque. Reduce the braking load of the motor, increase reliability, and install an accumulator;
Design and application of constant tension and load distribution control for winder---
2Rewinder control research status at home and abroad
Rewinding machine is an important papermaking machine. It is usually installed behind the paper machine. Its speed should be 2-3 times of the speed of the paper machine, generally 1500-1800m/min, up to 300om/min. When threading, run at a maximum speed of 1:100. In order to ensure continuous paper and loose paper during the rewinding process, the tension of the paper web must be kept constant; in order to ensure the tight and loose quality inside the finished paper, the load distribution of the front and rear bottom roller motors must be performed. Therefore, the main performance requirements of the rewinder for the electric drive system are long-term linear speed, adjustable speed and wide speed range, and fast response.
The control of the early rewinder is mainly based on DC drive, and the DC control system is composed of discrete components or analog regulators to realize the above control functions. Since the transmission of analog signals requires a one-to-one physical connection, the signal changes slowly, which increases the overhead of computer speed and accuracy, and the anti-interference ability of signal transmission is poor, and paper breakage and wrinkling often occur in the production process. So in the mid-to-late 1980s, the analog regulator was replaced by a digital regulator, and the DC digital control system of the winder appeared. This control system is more stable, reliable and suitable for maintenance than the analog system, and is more suitable for interface with the factory computer. In the mid-1990s, most of the newly-invested rewinders in the domestic paper industry used all-digital DC-speed converters produced abroad, and the more famous ones were the 6RA7O series from Siemens and the 590 series DC-speed converters from Continental Transmission.
Due to the DC motor commutator and the brush, under the stable conditions, the design speed of the winder can only reach 1800m/mni, and the accuracy of the digital regulator is still limited to about 0.08% of the maximum speed, which can not meet the high speed paper. The matching requirements of the machine (the speed of the winder should be 2-3 times the speed of the paper machine). In the early 1980s, European and Japanese developed AC variable frequency speed control devices. This technology was successfully introduced to the United States in the mid-1980s and used in rewinders. The biggest advantage of the AC drive is that the AC motor is simple in construction and reliable in operation, and it requires much less maintenance and repair than DC motors.
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc