Rewinding Machine common fault - Longitudinal cutter swing
1. Round knife bearing wear - Replace the bearing.
2. Tool holder sliding bearing wear - Replace the bearing.
3. Lock the cylinder leak - replace or repair the cylinder.
Guolian High Speed ??Slitting Rewinder Technical Description ---
Second, the system configuration
1. Main transmission part: 1 set of paper-removing brake generator, 400kW (YVP4501-6 or
1LA8357-6), one roller motor (YVP225S-4), 37kW, two pressure roller motors (YVP132S-4), 5.5kW, two coiling motors (YVP355L2-4) (one for each front and rear roller) , 315kW, 6 paper cutter motor, 0.55kW, total installed capacity 1082kw (model and power are subject to final design). The rectification feedback and the inverter unit and the tension controller matched with the above constitute a transmission control system.
2. Logic control part: PLC host 1 block.
3. The logic control system selects the S7-400 series products of SIEMENS.
4. Tension control part: 1 set of tension detection and control system, using Sweden
5. 1 set of coiling roller pressure detection and control system.
6. The diameter detecting sensor of the take-up roller.
7, with position detection, pressure detection, liquid level detection, safety detection sensor and phase
The control agency should be controlled.
8. On-site operation panel, logic control panel, and electric drive panel.
Design and application of constant tension and load distribution control for winder---
4.1 Research significance
The significance of this paper is to apply advanced field bus and frequency conversion technology to the traditional paper industry, making the rewinder control system very practical and advanced for a long time.
Firstly, the new Profibus field bus is used to replace the system's large number of I/O wiring, which effectively avoids the interference of the signal; the OP operation panel is used to replace the analog secondary instrument and switch button of the original system. The control system is divided into two levels: the monitoring machine (operator panel) and the field control level (lower position machine). Through the system, the operator can timely understand the various operating states of the winder through the OP panel, analyze the cause of the fault, and make corresponding adjustments and controls on the OP panel according to the site conditions in time. The new control system adopts the frequency conversion control technology, which abandons the DC rotation control mode of the original system of the winder. The application of the frequency conversion technology improves the speed and control precision of the system. The modified vehicle speed reaches 1200m/min (line speed), which is the original system. Twice, at the highest speed, the speed error does not exceed 2%. The friendly man-machine interface system can effectively control the entire production process of the winder, realize effective control of key production parameters, ensure safe and stable production, improve economic efficiency, and reduce labor intensity of workers.
Secondly, the implementation scheme of the new control system has strong universality. The software and hardware design and transformation of the general data acquisition system can connect the original system to the field bus, and the design of the tension and load distribution control of the winder The equipment transformation in the paper industry and the cigarette industry has certain reference significance.
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc