Rewinding Machine common fault - The coil is not tight during operation
1. Unwinding tension controller is not open - Open unwinding tension controller switch
2, did not press the reset button - press the reset button on the two tension controllers
3, the unwinding tension controller tension is too small - increase the unwinding tension controller output current
4, tension controller failure - contact the manufacturer
Four release and one rewinding machine operation program ---
First, prepare for inspection before starting the machine
1. Dust removal: Before cleaning, ensure that the work area is cleaned and there is no dust. There is no dust on the shaft. Clean it once with an air gun to remove the dust.
2, the direction of receiving and discharging: When unwinding the bar, pay attention to the direction of feeding. The discharge stick is counterclockwise. The receiving stick is clockwise.
3. The position of the gear and the position of the barrel are placed: the gear of the discharging stick and the receiving stick should be in the middle of the gear of the motor, avoiding the friction between the gear and the gear around the gear during the fine adjustment, thus causing damage to the gear or the motor; The receiving barrel should be the same on the scale of the stick.
4. Inflatable locking: After the position of the barrel is placed, use a high-pressure air gun to ventilate each barrel to ensure that each barrel is locked. (It is strictly forbidden to start the machine without inflation)
5. Induction: Manually pass the materials through the intermediate rollers and the tension sensor in sequence, and finally wrap the receiving core and fix the material head by hand. Note: Ensure that the material is neat and flat during the process of fixing the material. Put the material well and press the pressure shaft on the receiving roller.
Rewinder mechanical structure and control process ---
Third, the rewinding machine control performance indicators
The rewinder is the last process in the papermaking process. The performance of the rewinder determines the quality of the finished paper roll. A complete rewinder must have the following properties:
1. Adjusting mechanism of pressure of the platen roller
As the rewinder continuously performs rewinding, the diameter of the finished paper roll is gradually increased, and the weight of the finished paper roll is also gradually increasing, so that the contact points of the finished paper roll with the front and rear bottom rolls are also changing. So you can come to a conclusion like this:
If the pressure of the platen roller is kept constant and does not change, the pressure between the contact points of the finished paper roll and the front and rear bottom rolls is not guaranteed to be constant, and the change in the contact point causes the pressure generated between them to change accordingly. Therefore, if we want the paper roll to reach the best form, we must adjust the pressure exerted by the platen roller to compensate for the influence of the above two factors. Only in this way can the pressure between the front and rear bottom rollers and the finished paper roll be guaranteed. Variety.
2, support roller torque program control In the rewinding process of the finished paper roll, in order to obtain high quality finished paper roll, the speed control or the support roller torque should meet certain conditions, if the speed control is used, the support roller The speed between the two should be less than 0.2%. As the diameter of the paper roll increases, the speed of the two supporting rollers must be close. Only in this way can the high quality finished paper roll be rewinded, but some quick checking systems cannot consider this design.
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc