Rewinding Machine common fault - The coil does not run or is broken
1. Winding tension controller is not open - Open winding tension controller switch
2, the speed of the governor is too low - increase the speed of the governor
3, did not press the reset button - press the reset button on the two tension controllers
4, the tension tension controller tension is too small - increase the winding tension controller output current
5, unwinding tension control tension is too large - reduce the unwinding tension controller output current
6, the running button is damaged - replace the run button
7, tension controller failure - contact the manufacturer
8, governor failure - contact the manufacturer
Rewinding Machine safety operation guide -
Seventh, production operations and quality control during the rewinding process:
4, pay attention to the quality of the rewinding of the paper roll when rewinding, found zigzag, knife, running,
If the color difference is serious, skipping, chain printing, wrinkling, violent edge, etc., the result should be stopped in time. Only after the inspector confirms can the machine be re-rolled.
5. When the rewinding operation is running, the host must be at the console, and must not leave at will to prevent accidents. Transport
The speed of lifting and lowering is slow, and the speed of the vehicle cannot exceed the prescribed limit.
6. When loading the paper core tube, it is necessary to select the paper core with the same outer diameter and the length specification in line with the quality standard.
The installation of the cylinder requires a large deviation of the outer diameter and needs to be replaced.
Rewinder mechanical structure and control process ---
Second, the main structure of the winder
2.1 Ejection Department
In the rewinder system, we installed the paper roll on the paper exit frame. In order to ensure that the width of the sides of the paper web is the same, we should be moving the seasoning when the paper roll is ejected. However, the paper roll in the new structure can be moved together with the paper exit frame, which ensures greater rigidity of the paper exit frame. In addition to manually moving the paper roll, we can also use the pneumatic, photoelectric device and electric method to adjust the axial movement of the paper exit frame, so that the cutting edge of the winder can be narrowed, and the manual adjustment can not be achieved. Requirements.
We have a coupling on the reel of the unwinding roll. When working, we can use a pneumatic device to connect the brake to the motor. We can know that when the high-speed winder is started, the required acceleration time from zero to 2000m/min can be completed within 50~60s, and the deceleration time required for braking is 40s. Or even shorter, so we need to consider the maximum diameter and the maximum braking speed of the paper-removing brake on the winder to reduce the paper loss of the paper-cut, or it will cause a lot of waste. In the selection of the brakes of the eject roll, we often use brakes for starting brakes, magnetic brakes and mechanical brakes. In the usual case, we use the combination of the brake motor and other brake devices. When we press the paper, the paper roll started by the DC motor can enter the acceleration and working state and can be operated by the braking of the DC motor. Control, the tension control of the paper web, in the case of emergency stop, we can use the DC motor and other brakes together to stop the paper roll at the fastest speed.
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc