Rewinding Machine common fault - Rolls are not collected
1. The original coil is not uniform - Finish the original coil to ensure that the original coil is neat
2, paper core size head - check the paper core
3, only start a short period of time - normal phenomenon,
4, bearing damage - bearing damage is often accompanied by abnormal noise, pay attention to check the bearing, found that the damage is replaced in time
5, shaft damage - contact the manufacturer
Guolian High Speed ??Slitting Rewinder Technical Description ---
Second, the system configuration
1. Main transmission part: 1 set of paper-removing brake generator, 400kW (YVP4501-6 or
1LA8357-6), one roller motor (YVP225S-4), 37kW, two pressure roller motors (YVP132S-4), 5.5kW, two coiling motors (YVP355L2-4) (one for each front and rear roller) , 315kW, 6 paper cutter motor, 0.55kW, total installed capacity 1082kw (model and power are subject to final design). The rectification feedback and the inverter unit and the tension controller matched with the above constitute a transmission control system.
2. Logic control part: PLC host 1 block.
3. The logic control system selects the S7-400 series products of SIEMENS.
4. Tension control part: 1 set of tension detection and control system, using Sweden
5. 1 set of coiling roller pressure detection and control system.
6. The diameter detecting sensor of the take-up roller.
7, with position detection, pressure detection, liquid level detection, safety detection sensor and phase
The control agency should be controlled.
8. On-site operation panel, logic control panel, and electric drive panel.
Design and application of constant tension and load distribution control for winder---
2Rewinder control research status at home and abroad
Rewinding machine is an important papermaking machine. It is usually installed behind the paper machine. Its speed should be 2-3 times of the speed of the paper machine, generally 1500-1800m/min, up to 300om/min. When threading, run at a maximum speed of 1:100. In order to ensure continuous paper and loose paper during the rewinding process, the tension of the paper web must be kept constant; in order to ensure the tight and loose quality inside the finished paper, the load distribution of the front and rear bottom roller motors must be performed. Therefore, the main performance requirements of the rewinder for the electric drive system are long-term linear speed, adjustable speed and wide speed range, and fast response.
The control of the early rewinder is mainly based on DC drive, and the DC control system is composed of discrete components or analog regulators to realize the above control functions. Since the transmission of analog signals requires a one-to-one physical connection, the signal changes slowly, which increases the overhead of computer speed and accuracy, and the anti-interference ability of signal transmission is poor, and paper breakage and wrinkling often occur in the production process. So in the mid-to-late 1980s, the analog regulator was replaced by a digital regulator, and the DC digital control system of the winder appeared. This control system is more stable, reliable and suitable for maintenance than the analog system, and is more suitable for interface with the factory computer. In the mid-1990s, most of the newly-invested rewinders in the domestic paper industry used all-digital DC-speed converters produced abroad, and the more famous ones were the 6RA7O series from Siemens and the 590 series DC-speed converters from Continental Transmission.
Due to the DC motor commutator and the brush, under the stable conditions, the design speed of the winder can only reach 1800m/mni, and the accuracy of the digital regulator is still limited to about 0.08% of the maximum speed, which can not meet the high speed paper. The matching requirements of the machine (the speed of the winder should be 2-3 times the speed of the paper machine). In the early 1980s, European and Japanese developed AC variable frequency speed control devices. This technology was successfully introduced to the United States in the mid-1980s and used in rewinders. The biggest advantage of the AC drive is that the AC motor is simple in construction and reliable in operation, and it requires much less maintenance and repair than DC motors.
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc