Rewinding Machine safety operation guide -
First, prepare for work after taking over:
1. It is necessary to arrive at the post, check, and original record 15 minutes earlier. Comprehensive understanding of the above
The operation of a class of equipment, the quality of rewinding and safety.
2. Understand whether the previous class of paper is good; whether the class changes specifications, the weight and change
time. Check if the shift is cleared in the previous shift.
3, the middle and night shift rewinders must check whether the rewinding paper core tube and packaging materials are adequate.
4,Report the handover to the squad leader
Four release and one rewinding machine operation program ---
First, prepare for inspection before starting the machine
1. Dust removal: Before cleaning, ensure that the work area is cleaned and there is no dust. There is no dust on the shaft. Clean it once with an air gun to remove the dust.
2, the direction of receiving and discharging: When unwinding the bar, pay attention to the direction of feeding. The discharge stick is counterclockwise. The receiving stick is clockwise.
3. The position of the gear and the position of the barrel are placed: the gear of the discharging stick and the receiving stick should be in the middle of the gear of the motor, avoiding the friction between the gear and the gear around the gear during the fine adjustment, thus causing damage to the gear or the motor; The receiving barrel should be the same on the scale of the stick.
4. Inflatable locking: After the position of the barrel is placed, use a high-pressure air gun to ventilate each barrel to ensure that each barrel is locked. (It is strictly forbidden to start the machine without inflation)
5. Induction: Manually pass the materials through the intermediate rollers and the tension sensor in sequence, and finally wrap the receiving core and fix the material head by hand. Note: Ensure that the material is neat and flat during the process of fixing the material. Put the material well and press the pressure shaft on the receiving roller.
Rewinder mechanical structure and control process ---
Second, the main structure of the winder
2.4 Pressure mechanism
1, the platen roller
First, in the rewinder system, the platen roller has a significant impact on the tightness control of the paper roll. Among them, the pressure adjusting mechanism plays a role of keeping the pressure of the paper roll and the supporting roll nip constant, and the main purpose is to prevent the paper roll from slipping or being wound too tight at the beginning of the work. The paper roll slips because the paper roll is too light, and the winding is too tight because the pressure is too high until the rewinding to the later stage. In the modern rewinder system, the platen roller is automatically controlled, so that the paper can be additionally applied. The force.
2. Hydraulic (air pressure) suspension mechanism
Under normal circumstances, the adjustable pressure actuators use hydraulic suspension scale mechanism. We install a potentiometer attached to the platen roller to display the diameter of the finished paper roll, which is sent through the potentiometer. The signal is transmitted to the pressure program control unit to calculate the pressure, so that the oil pressure in the suspension scale can be changed, thereby achieving pressure control of the platen roller.
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