Rewinding Machine safety operation guide -
First, prepare for work after taking over:
1. It is necessary to arrive at the post, check, and original record 15 minutes earlier. Comprehensive understanding of the above
The operation of a class of equipment, the quality of rewinding and safety.
2. Understand whether the previous class of paper is good; whether the class changes specifications, the weight and change
time. Check if the shift is cleared in the previous shift.
3, the middle and night shift rewinders must check whether the rewinding paper core tube and packaging materials are adequate.
4,Report the handover to the squad leader
Guolian High Speed ??Slitting Rewinder Technical Description ---
Second, the system configuration
1. Main transmission part: 1 set of paper-removing brake generator, 400kW (YVP4501-6 or
1LA8357-6), one roller motor (YVP225S-4), 37kW, two pressure roller motors (YVP132S-4), 5.5kW, two coiling motors (YVP355L2-4) (one for each front and rear roller) , 315kW, 6 paper cutter motor, 0.55kW, total installed capacity 1082kw (model and power are subject to final design). The rectification feedback and the inverter unit and the tension controller matched with the above constitute a transmission control system.
2. Logic control part: PLC host 1 block.
3. The logic control system selects the S7-400 series products of SIEMENS.
4. Tension control part: 1 set of tension detection and control system, using Sweden
5. 1 set of coiling roller pressure detection and control system.
6. The diameter detecting sensor of the take-up roller.
7, with position detection, pressure detection, liquid level detection, safety detection sensor and phase
The control agency should be controlled.
8. On-site operation panel, logic control panel, and electric drive panel.
Design and application of constant tension and load distribution control for winder---
2Rewinder control research status at home and abroad
AC drives were quickly successful in paper mills in Europe and Japan. Most major drive manufacturers now offer AC drives for paper mills. Most domestic paper mills use ABB, Siemens and other company's complete rewinder AC drive systems. . For example, the 6SE7O series speed control device of Siemens Company has achieved the speed control performance and has exceeded or exceeded the DC speed regulation performance and become the preferred solution for the transmission. The domestic rewinding machine AC drive started in the middle and late C9 of the 20th century. Due to the lack of understanding and research of the AC drive system of the winder, few mature sets of equipment were introduced to the market.
At present, in the domestic paper industry, the drive control system of the winder is gradually developing from the all-digital DC drive control system to the AC variable frequency drive control system. With the continuous improvement of the production process and speed of the rewinding machine, the requirements for real-time control and monitoring of the rewinding machine production process are becoming higher and higher. In order to reduce the large amount of wiring between the rewinding machine production site and the control room, the signal is improved. The transmission speed and quality of the fieldbus and human-machine interface began in the late 1990s for rewinders. Fieldbus is a new type of control system for all-digital, two-way communication. Due to the intelligent and digitized fieldbus devices, it fundamentally improves the accuracy of measurement and control and reduces transmission errors compared with analog signals. At the same time, due to the simplified structure of the system, the equipment and wiring are reduced, the internal functions of the field instrument are strengthened, the round-trip transmission of signals is reduced, and the operational reliability of the system is improved. In addition, the field control equipment has the ability of self-diagnosis and simple fault handling, and sends related equipment operation information and diagnostic maintenance information to the man-machine interface through digital communication. The user can monitor the running status of all equipments, query the cause of the fault, and Process parameters (such as tension) are set and modified according to the different requirements of the rewinder process. For this reason, the application of fieldbus technology and HMI technology to the winder has become the development trend of automatic control of the winder. With the continuous promotion of inverter, HMI technology and fieldbus technology in the application of winder and the combination of computer technology and communication technology, the design speed of the winder can reach 300om/min, the working speed is 2500m/min, and the winder Many of the manual operations have been automated, and manual operations have been greatly reduced. The degree of automation and control accuracy, control speed and system stability will be raised to a new level.
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc