Rewinding Machine safety operation guide -
First, prepare for work after taking over:
1. It is necessary to arrive at the post, check, and original record 15 minutes earlier. Comprehensive understanding of the above
The operation of a class of equipment, the quality of rewinding and safety.
2. Understand whether the previous class of paper is good; whether the class changes specifications, the weight and change
time. Check if the shift is cleared in the previous shift.
3, the middle and night shift rewinders must check whether the rewinding paper core tube and packaging materials are adequate.
4,Report the handover to the squad leader
Rewinding machine unwinding tension control system design ---
This paper presents the design scheme of the rewinding electrical control system of the main drive for the DC motor, including the overall control scheme of the system, the control of the web unwinding tension, the control and establishment of the key quantity mathematical model and the selection of the main drive motor. type.
Web tension control is one of the most important factors in ensuring the shape of the paper roll. The most important function of the web tension is to flatten the paper web, while the stable web tension will also avoid lateral deflection of the web. In the rewinder, the web tension is generated by the eject roller drive motor operating in the feedback brake state. The magnitude of the web tension, or the stability of the tension, lies in the control of the exit roller motor. For the tension control scheme, the control systems of domestic rewinders can be roughly divided into two categories: direct tension control scheme and indirect tension control scheme. From the control scheme, the so-called direct tension scheme uses the measured tension as the feedback signal. Compared with the given signal, the tension adjuster is used to adjust the tension. The advantage of this scheme is that the control structure is simple and the control response is rapid, but it is difficult to balance the rapidity of control response and the stability of control. The so-called indirect tension control scheme is to analyze the cause of the tension change, and compensate the main disturbance amount. If several disturbances can be controlled at the same time, good results can be achieved. Taken together, direct tension control should be combined with an indirect tension control scheme to take advantage of its fast response while avoiding other deficiencies.
The selection of the main drive of the rewinding machine should mainly consider whether the three main aspects of the speed regulation range, power and torque of the motor meet the requirements. Of course, the cost and the coordination with the gearbox should be considered comprehensively to achieve the best cost performance. The paper gives an example of the hardware selection of the system for specific tension control requirements.
Belt rewinding machine design and working principle ---
5：Unloading table action
1- Unloading table rise position
2- Middle position of the unloader
The unloading station transfers the paper roll from the winder to the ground.
The unloader is a device mounted on the floor to remove the paper roll. The platform is controlled by a hydraulic cylinder. The platform is a steel structure. The platform hydraulic unit is equipped with a load relief valve. These are to ensure the control process of the unloading roll.
When the paper roll is advanced onto the platform in the upper position, the platform unloads the paper roll to the intermediate position and then onto the floor, and the paper roll rolls off the platform. For safety reasons, the platform will not automatically unload paper onto the floor unless it is moved by the operator from the intermediate position to the unloading position. The reel cannot be unloaded to the floor anyway before the new rewind.
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