Rewinding Machine safety operation guide -
Second, the rewinding machine is opened and shut down:
1. Check the equipment thoroughly before starting the machine to check whether the round knife and the bottom knife are in good condition.
2. Whether the size of the round knife meets the requirements of finished products and cutting specifications
3. Hang the rewinding paper roller on the paper feeding frame, and make the brake and roller contact with each other.
Whether the fuse cover on both sides of the core and the barrel of the core is covered.
Automatic rewinding machine speed ratio adjustment method ---
The rewinding machine is the first station of the production line equipment of the welcoming machine. The good running condition of the rewinding machine directly affects the quality and production efficiency of the post-processing welcoming paper. The rewinding machine should be able to operate normally and in a good production state. In addition to the good and non-damage of the components, the reasonable adjustment and control of the transmission ratio of the whole machine is very important.
When the rewinding machine is produced, the original paper web is conveyed by five transmission rollers and belts, that is, a paper feeding belt, a curved roller, a rear platen roller, a front platen roller, a winding roller, and the like. Each of the base papers is thin, the elongation is limited, and the transmission speed ratio is unstable, and the paper web is easy to wrinkle and be broken during the continuous acceleration and deceleration operation of the winder. Reasonable adjustment and control of the speed of each drive roller and paper feed belt can greatly reduce the phenomenon that the paper web is broken. After many daily adjustments, the author summarizes the following key adjustment methods. 1. Stable paper feed belt conveys the line speed of the original paper web. The paper feeding belt of the rewinding machine is driven by the V-belt through the stepless speed-regulating wheel. When the output torque is large, the driving V-belt is close to the outer edge of the speed-regulating wheel, and the transmission speed will be more stable. In order to achieve such a stable transmission effect, the speed ratio of the main gearbox can be adjusted step by step to make the speed of the winding roller slower, and at the same time adjust the speed control handwheels of the paper feed belt of the original paper frame, so that the three sets of transmission triangle belts are in The outer edge of the stepless speed regulation wheel is in a reasonable position until the winding speed of the winding roller and the paper feeding belt are the same.
Design and application of constant tension and load distribution control for winder---
2Rewinder control research status at home and abroad
AC drives were quickly successful in paper mills in Europe and Japan. Most major drive manufacturers now offer AC drives for paper mills. Most domestic paper mills use ABB, Siemens and other company's complete rewinder AC drive systems. . For example, the 6SE7O series speed control device of Siemens Company has achieved the speed control performance and has exceeded or exceeded the DC speed regulation performance and become the preferred solution for the transmission. The domestic rewinding machine AC drive started in the middle and late C9 of the 20th century. Due to the lack of understanding and research of the AC drive system of the winder, few mature sets of equipment were introduced to the market.
At present, in the domestic paper industry, the drive control system of the winder is gradually developing from the all-digital DC drive control system to the AC variable frequency drive control system. With the continuous improvement of the production process and speed of the rewinding machine, the requirements for real-time control and monitoring of the rewinding machine production process are becoming higher and higher. In order to reduce the large amount of wiring between the rewinding machine production site and the control room, the signal is improved. The transmission speed and quality of the fieldbus and human-machine interface began in the late 1990s for rewinders. Fieldbus is a new type of control system for all-digital, two-way communication. Due to the intelligent and digitized fieldbus devices, it fundamentally improves the accuracy of measurement and control and reduces transmission errors compared with analog signals. At the same time, due to the simplified structure of the system, the equipment and wiring are reduced, the internal functions of the field instrument are strengthened, the round-trip transmission of signals is reduced, and the operational reliability of the system is improved. In addition, the field control equipment has the ability of self-diagnosis and simple fault handling, and sends related equipment operation information and diagnostic maintenance information to the man-machine interface through digital communication. The user can monitor the running status of all equipments, query the cause of the fault, and Process parameters (such as tension) are set and modified according to the different requirements of the rewinder process. For this reason, the application of fieldbus technology and HMI technology to the winder has become the development trend of automatic control of the winder. With the continuous promotion of inverter, HMI technology and fieldbus technology in the application of winder and the combination of computer technology and communication technology, the design speed of the winder can reach 300om/min, the working speed is 2500m/min, and the winder Many of the manual operations have been automated, and manual operations have been greatly reduced. The degree of automation and control accuracy, control speed and system stability will be raised to a new level.
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc