Rewinding Machine safety operation guide -
Third, the rewinding machine opening and closing operation sequence:
2. When the paper roll reaches the specified rewinding diameter (meters), the working speed will slowly drop.
After the paper roll reaches the specified diameter (meters), press the “stop” switch. After the quality inspector has measured the paper roll and the appearance quality, tape the outermost piece of paper with a tape and stick the paper. The inner core of the core barrel is pulled out (the thimble) and the bottom knife roll is lifted to remove the paper roll.
3, the rewinding machine should have a long downtime, stop the paper side fan, and do a good job of surrounding sanitation.
Four release and one rewinding machine operation program ---
6. Check if the power indicator on the outside of the tension control cabinet is lit.
7. In the touch screen, you need to input or rewrite the following parameters:
1 counting length is cleared (if it is necessary to re-measure the length);
2 automatic acceleration speed (refers to the speed we reach after the automatic acceleration of the machine after pressing the acceleration button delay)
3 Automatic acceleration time (refers to the time required for the machine to automatically accelerate from zero speed to the design of the highest machine speed. The shorter the time setting, the faster the acceleration.)
8. Tension control: Set the tension of each discharge motor in the touch screen. The discharge motor mainly provides a reverse torque, generates tension on the paper surface, keeps the paper web flat, and the speed control of the discharge motor is a process of gradually increasing speed, but the line speed remains unchanged.
9. Each console has its own power switch, which can be switched on and off as needed.
10. The forward and reverse running buttons are set on the console, and the user can select the running direction according to the needs.
Rewinder mechanical structure and control process ---
Second, the main structure of the winder
2.1 Ejection Department
In the rewinder system, we installed the paper roll on the paper exit frame. In order to ensure that the width of the sides of the paper web is the same, we should be moving the seasoning when the paper roll is ejected. However, the paper roll in the new structure can be moved together with the paper exit frame, which ensures greater rigidity of the paper exit frame. In addition to manually moving the paper roll, we can also use the pneumatic, photoelectric device and electric method to adjust the axial movement of the paper exit frame, so that the cutting edge of the winder can be narrowed, and the manual adjustment can not be achieved. Requirements.
We have a coupling on the reel of the unwinding roll. When working, we can use a pneumatic device to connect the brake to the motor. We can know that when the high-speed winder is started, the required acceleration time from zero to 2000m/min can be completed within 50~60s, and the deceleration time required for braking is 40s. Or even shorter, so we need to consider the maximum diameter and the maximum braking speed of the paper-removing brake on the winder to reduce the paper loss of the paper-cut, or it will cause a lot of waste. In the selection of the brakes of the eject roll, we often use brakes for starting brakes, magnetic brakes and mechanical brakes. In the usual case, we use the combination of the brake motor and other brake devices. When we press the paper, the paper roll started by the DC motor can enter the acceleration and working state and can be operated by the braking of the DC motor. Control, the tension control of the paper web, in the case of emergency stop, we can use the DC motor and other brakes together to stop the paper roll at the fastest speed.
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