Rewinding Machine safety operation guide -
Seventh, production operations and quality control during the rewinding process:
1. The speed must be slow when rewinding, and the inspector should check the appearance quality of the paper.
2, often check the quality of the paper, found that the paper disease stopped in time, to the inspector on duty
Report and contact the upper and lower processes to strip off paper with quality problems. The rewinding can be continued after the inspector confirms.
3. When rewinding, pay attention to the situation of broken ends, trimming, etc., and control the tension of the paper during rewinding.
The car is tight) to keep the inner and outer tension of the paper roll consistent.
Rewinding Machine operation safety regulations -
First, the preparation work before starting
1. Clean up the dust on the machine;
2. Check the circuit of the machine (whether the circuit is damaged), whether the rotating parts (bearings, gears, etc.) are loose, whether the conveying belt is intact, whether the protective device is intact, if there is an abnormality, it needs to be replaced or reported to the workshop supervisor in time;
3. Is the amount of lubricating oil (butter, oil) of the rotating parts of the machine appropriate? Is the amount of white mineral oil on the perforating knife appropriate? If not enough, add the right amount of oil;
Rewinder mechanical structure and control process ---
Second, the main structure of the winder
2.3 Rolling Department
Nowadays, with the increase of the speed of the winder, most of the winders are equipped with unloaders, which are used to push the rolled paper rolls from the support rolls and unload them on the ground. It has many forms, the most common ones are the unwinding station and the unwinding pendulum. Its control mainly depends on air pressure or hydraulic pressure. The thief of the unwinder can be selected according to the number of operators, the size and quality of the core. The advanced foreign rewinding machine can automatically control the positioning of the mandrel and mandrel and the cutting of the paper, which can save auxiliary operation time and improve production efficiency.
4, transmission mechanism
The speed of the paper-feeding machine of the winder is generally about 15 to 40 m/min. In the process of raising the speed of the paper from low, we require the speed of the vehicle to rise, so that the paper roll can be avoided due to the fluctuation of the tension. The tightness is inconsistent. Uniform acceleration is required for breakage or shutdown. During the acceleration process, the average acceleration is usually 0.23~0.37m/s, and the acceleration time is usually 50~60s. In the braking process, the deceleration is 0.42~0.75m/s and the braking time is 40s. In order to meet the shifting requirements of the winder, most of the rewinding opportunities are driven by DC motors. In the previous rewinding system, a DC motor generally controlled two supporting rollers, and in the current rewinding machine, Development and research have started with two separate motor control rolls, which can control the speed difference between the two rolls, which is beneficial for taking up the appropriate tightness of the paper roll.
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