Rewinding Machine safety operation guide -
Seventh, production operations and quality control during the rewinding process:
1. The speed must be slow when rewinding, and the inspector should check the appearance quality of the paper.
2, often check the quality of the paper, found that the paper disease stopped in time, to the inspector on duty
Report and contact the upper and lower processes to strip off paper with quality problems. The rewinding can be continued after the inspector confirms.
3. When rewinding, pay attention to the situation of broken ends, trimming, etc., and control the tension of the paper during rewinding.
The car is tight) to keep the inner and outer tension of the paper roll consistent.
Rewinding Machine operation safety regulations -
Second, the operation steps：
7. When the layers of paper are completely flat and enter the rewinding, the waste coils are taken out to the normal production state. 8, check the production situation:
(1) Check whether the two ends of the base paper are symmetrical. For example, the auger can adjust the auger on the unloading frame to the ends of the paper. (2) Check whether the punched paper is clear, the punching is not clear or the missing teeth are checked. Whether the knife is broken or not
Whether the wire is loose, adjust the height of the bottom knife, and mass production after inspection;
(3) Check whether the paper feeding tension of the rewinding paper is consistent, keep the paper surface flat and no wrinkles, such as inconsistency
Then adjust the paper return belt hand wheel on the paper exit frame;
(4) Check whether the paper between the embossing stick and the winding area is flat and tight, if it meets the requirements, if it does not meet the requirements,
Then adjust the gearbox handwheel (when adjusting the gearbox handwheel, you can't stop the adjustment, you need to turn it on slowly); (5) Check whether the semi-finished paper roll is tight, the diameter and weight meet the product standard requirements, and the two ends are neat (straight
The deviation of the diameter shall not exceed ±1mm, and the weight deviation shall be within ±2);
(6) Whether the width of the glue seal of the paper ball meets the standard (package standard is 10mm-15mm), the penetration of glue
No more than 3 single-layer papers;
(7) Do not arbitrarily tamper with the inverter, programmed wiring and settings in the electric box; (8) Non-operator operators must not let the machine operate without the consent of the supervisor;
Third,. After the above steps are checked normally, Slowly speed up to normal operation.
Rewinder mechanical structure and control process ---
Second, the main structure of the winder
2.1 Ejection Department
In the rewinder system, we installed the paper roll on the paper exit frame. In order to ensure that the width of the sides of the paper web is the same, we should be moving the seasoning when the paper roll is ejected. However, the paper roll in the new structure can be moved together with the paper exit frame, which ensures greater rigidity of the paper exit frame. In addition to manually moving the paper roll, we can also use the pneumatic, photoelectric device and electric method to adjust the axial movement of the paper exit frame, so that the cutting edge of the winder can be narrowed, and the manual adjustment can not be achieved. Requirements.
We have a coupling on the reel of the unwinding roll. When working, we can use a pneumatic device to connect the brake to the motor. We can know that when the high-speed winder is started, the required acceleration time from zero to 2000m/min can be completed within 50~60s, and the deceleration time required for braking is 40s. Or even shorter, so we need to consider the maximum diameter and the maximum braking speed of the paper-removing brake on the winder to reduce the paper loss of the paper-cut, or it will cause a lot of waste. In the selection of the brakes of the eject roll, we often use brakes for starting brakes, magnetic brakes and mechanical brakes. In the usual case, we use the combination of the brake motor and other brake devices. When we press the paper, the paper roll started by the DC motor can enter the acceleration and working state and can be operated by the braking of the DC motor. Control, the tension control of the paper web, in the case of emergency stop, we can use the DC motor and other brakes together to stop the paper roll at the fastest speed.
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