Four release and one rewinding machine operation program ---
Fourth, normal shutdown and emergency stop
1. The emergency stop is faster than the normal stop speed. After the stop, the traction roller is automatically raised. The self-locking button is urgently deactivated. In the state of emergency stop, the machine cannot be started. We need to unlock the emergency stop before the machine can be started. . When the machine does not start (observe whether the start indicator is lit), we check the status of each emergency stop button.
2. When the discharge roller is about to release the material, it must be decelerated in advance. It is guaranteed that the speed of the material is just zero when it is finished.
3. Deflating Adhere the material on the receiving roller with tape, open the pressing shaft, lift the receiving roller, place it on a stable place, deflate the receiving roller, and pull out the receiving roller.
Design and application of constant tension and load distribution control for winder---
2Rewinder control research status at home and abroad
Rewinding machine is an important papermaking machine. It is usually installed behind the paper machine. Its speed should be 2-3 times of the speed of the paper machine, generally 1500-1800m/min, up to 300om/min. When threading, run at a maximum speed of 1:100. In order to ensure continuous paper and loose paper during the rewinding process, the tension of the paper web must be kept constant; in order to ensure the tight and loose quality inside the finished paper, the load distribution of the front and rear bottom roller motors must be performed. Therefore, the main performance requirements of the rewinder for the electric drive system are long-term linear speed, adjustable speed and wide speed range, and fast response.
The control of the early rewinder is mainly based on DC drive, and the DC control system is composed of discrete components or analog regulators to realize the above control functions. Since the transmission of analog signals requires a one-to-one physical connection, the signal changes slowly, which increases the overhead of computer speed and accuracy, and the anti-interference ability of signal transmission is poor, and paper breakage and wrinkling often occur in the production process. So in the mid-to-late 1980s, the analog regulator was replaced by a digital regulator, and the DC digital control system of the winder appeared. This control system is more stable, reliable and suitable for maintenance than the analog system, and is more suitable for interface with the factory computer. In the mid-1990s, most of the newly-invested rewinders in the domestic paper industry used all-digital DC-speed converters produced abroad, and the more famous ones were the 6RA7O series from Siemens and the 590 series DC-speed converters from Continental Transmission.
Due to the DC motor commutator and the brush, under the stable conditions, the design speed of the winder can only reach 1800m/mni, and the accuracy of the digital regulator is still limited to about 0.08% of the maximum speed, which can not meet the high speed paper. The matching requirements of the machine (the speed of the winder should be 2-3 times the speed of the paper machine). In the early 1980s, European and Japanese developed AC variable frequency speed control devices. This technology was successfully introduced to the United States in the mid-1980s and used in rewinders. The biggest advantage of the AC drive is that the AC motor is simple in construction and reliable in operation, and it requires much less maintenance and repair than DC motors.
Belt rewinding machine design and working principle ---
Stretching device after cutting the web
The purpose of stretching after slitting is to stretch the sheet in the lateral direction and to separate the cut sheets from each other.
After the cut, the stretch is achieved by the wrap angle roll. The wrap angle roll includes a stretch roll. The first spreader roll is above the cut sheet and the second spreader roll is below the sheet. Both rollers are mounted on a frame that is used to adjust the stretch.
The spreader rolls above the sheet have good curvature. The spreader roll is equipped with a bend control device. The hand wheel and screw mechanism are used on the maintenance side to control the direction and tendency of the bend.
The segmented spreader rolls are under the sheet of paper. The segmented stretch roll is placed over an arcuate roll mounted on a steel beam. The cylinder is mounted below the segmented spreader roll. The bending curvature of the spreader roll can be modified by adjusting the gas pressure to adjust the cylinder.
When the sheet passes under the first roller, the sheet is guided from the center to the outside by a curved roller at each slightly different angle. At this time, there is a small gap between the cut sheets. When the sheet is placed over the second roll, the sheet encounters an arc of the opposite direction, which allows the sheet to remain parallel through the gap.
The stretching effect is mainly controlled by changing the wrap angle of the spreader roll. In addition, the stretching effect can also be controlled by changing the bow position of the stretch roll to control and change the arcuate curvature of the segmented spreader roll. The spreader roller is driven by a separate drive motor through a V-belt. The speed of the stretching roller is the same as the speed of the rewinding machine.
Measuring the exit roller diameter 1- Diameter measuring sensor 2- Support frame 3- Reel
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc