Four release and one rewinding machine operation program ---
Fifth, sorting out
1. After the work is finished, turn off the power and put the main power switch down.
2. Clean up the work area.
1. It is necessary to add oil to the bearings.
2. Use a manual grease gun to add butter to the bearing of the belt shaft once every six months; when the gear is missing butter, pay attention to add butter.
1. The winder has certain dangers, so it is necessary to pay attention to safety during operation.
2. Never touch the ultrasonic probe on the pressure roller.
Design and application of constant tension and load distribution control for winder---
1. Rewinder structure and working principle
1.2 Working principle
The paper web is taken out from the paper take-off roller (in this paper, the lower paper feeding method is adopted), and the paper guide roller passes through the slitting mechanism, and is wound from the bottom between the front and rear bottom rollers, and then wound on the paper core. There are 1 support rollers in front of and behind the slitting mechanism, and the front and rear support rollers are equipped with tension sensors for measuring the tension of the web. The platen roller above the core ensures the hardness of the roll. Each component of the winder is driven by a separate motor. The working principle is 3: the original paper roll taken from the paper machine is placed on the unwinding roller, and the brake on the unwinding roller maintains a certain tension of the paper web, and Quickly brake the paper roll when the head is broken. The paper web passes through the guiding roller to reach the slitting device, and several slitting circular cutters divide the paper into the required width, and then send it to the take-up roller for rewinding. After reaching the specified length, the paper is stopped and replaced with a new paper core. Repeat the above process. The main structural parameters of the winder are the width of the paper that can be processed and the maximum speed, followed by the maximum diameter of the paper and roll, the method of cutting and the length.
It can be seen from the working principle of the winder that the motor of the take-up roller drives the corresponding take-up roller to rotate the paper-wound paper core, the diameter of the paper roll gradually increases, and the axial center of the paper roll increases with the diameter. Gradually moving up, the platen roller moves up and gradually reduces the pressure. The unwinding motor mainly provides a reverse torque, creating tension on the paper surface, keeping the paper web flat, and the speed control of the unwinding motor is a process of gradually increasing speed, but the linear speed of the paper web remains unchanged.
Belt rewinding machine design and working principle ---
Stretching device after cutting the web
The purpose of stretching after slitting is to stretch the sheet in the lateral direction and to separate the cut sheets from each other.
After the cut, the stretch is achieved by the wrap angle roll. The wrap angle roll includes a stretch roll. The first spreader roll is above the cut sheet and the second spreader roll is below the sheet. Both rollers are mounted on a frame that is used to adjust the stretch.
The spreader rolls above the sheet have good curvature. The spreader roll is equipped with a bend control device. The hand wheel and screw mechanism are used on the maintenance side to control the direction and tendency of the bend.
The segmented spreader rolls are under the sheet of paper. The segmented stretch roll is placed over an arcuate roll mounted on a steel beam. The cylinder is mounted below the segmented spreader roll. The bending curvature of the spreader roll can be modified by adjusting the gas pressure to adjust the cylinder.
When the sheet passes under the first roller, the sheet is guided from the center to the outside by a curved roller at each slightly different angle. At this time, there is a small gap between the cut sheets. When the sheet is placed over the second roll, the sheet encounters an arc of the opposite direction, which allows the sheet to remain parallel through the gap.
The stretching effect is mainly controlled by changing the wrap angle of the spreader roll. In addition, the stretching effect can also be controlled by changing the bow position of the stretch roll to control and change the arcuate curvature of the segmented spreader roll. The spreader roller is driven by a separate drive motor through a V-belt. The speed of the stretching roller is the same as the speed of the rewinding machine.
Measuring the exit roller diameter 1- Diameter measuring sensor 2- Support frame 3- Reel
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc