Rewinder mechanical structure and control process ---
As the last process in the papermaking industry, the winder is the fastest running machinery in papermaking machinery. Its speed can reach 1500~1800m/min or even the speed can reach 3000m/min or more. The winder is in the papermaking industry. The important role that can not be ignored, the paper roll from the paper machine must be rewinded by the winder to get the finished paper roll we need, and the quality of the finished paper roll is not only determined by the paper machine, The role of the winder is also of particular importance.
The working principle of the winder is to install the large paper roll produced from the paper machine on the paper exit frame of the winder. In order to maintain a certain tension of the paper web, the brake device must be installed on the paper return frame. A brake motor is installed on the paper exit frame. If the paper breaks during the rewinding process, the brake device can also brake quickly to reduce paper loss. The web is cut to the width we need by the slitting roller, the paper guide roller and the winder slitting mechanism, and then re-rolled into a paper roll according to the required tightness and the diameter of the finished paper roll. The main structural parameters of the winder are the width of the paper roll that can be rewinded, the maximum speed that the rewinding machine can reach, the quality of the finished paper roll, the maximum diameter of the ejecting roll and the roll paper, and the method of cutting the paper.
There are many types of rewinders, and other devices can be equipped in the rewinder as needed to become a joint machine. The rewinder can basically be divided into the following five types: upper paper rewinder, lower paper rewinder, single roll rewinder, special rewinder and thin paper rewinder. Since the research object of this subject is mainly for the lower threading rewinding machine, the introduction and explanation of the double bottom roller lowering paper rewinding machine will be given.
Design and application of constant tension and load distribution control for winder---
2Rewinder control research status at home and abroad
AC drives were quickly successful in paper mills in Europe and Japan. Most major drive manufacturers now offer AC drives for paper mills. Most domestic paper mills use ABB, Siemens and other company's complete rewinder AC drive systems. . For example, the 6SE7O series speed control device of Siemens Company has achieved the speed control performance and has exceeded or exceeded the DC speed regulation performance and become the preferred solution for the transmission. The domestic rewinding machine AC drive started in the middle and late C9 of the 20th century. Due to the lack of understanding and research of the AC drive system of the winder, few mature sets of equipment were introduced to the market.
At present, in the domestic paper industry, the drive control system of the winder is gradually developing from the all-digital DC drive control system to the AC variable frequency drive control system. With the continuous improvement of the production process and speed of the rewinding machine, the requirements for real-time control and monitoring of the rewinding machine production process are becoming higher and higher. In order to reduce the large amount of wiring between the rewinding machine production site and the control room, the signal is improved. The transmission speed and quality of the fieldbus and human-machine interface began in the late 1990s for rewinders. Fieldbus is a new type of control system for all-digital, two-way communication. Due to the intelligent and digitized fieldbus devices, it fundamentally improves the accuracy of measurement and control and reduces transmission errors compared with analog signals. At the same time, due to the simplified structure of the system, the equipment and wiring are reduced, the internal functions of the field instrument are strengthened, the round-trip transmission of signals is reduced, and the operational reliability of the system is improved. In addition, the field control equipment has the ability of self-diagnosis and simple fault handling, and sends related equipment operation information and diagnostic maintenance information to the man-machine interface through digital communication. The user can monitor the running status of all equipments, query the cause of the fault, and Process parameters (such as tension) are set and modified according to the different requirements of the rewinder process. For this reason, the application of fieldbus technology and HMI technology to the winder has become the development trend of automatic control of the winder. With the continuous promotion of inverter, HMI technology and fieldbus technology in the application of winder and the combination of computer technology and communication technology, the design speed of the winder can reach 300om/min, the working speed is 2500m/min, and the winder Many of the manual operations have been automated, and manual operations have been greatly reduced. The degree of automation and control accuracy, control speed and system stability will be raised to a new level.
Belt rewinding machine design and working principle ---
9 small paper rolls launched
The small paper roll ejecting device is used for those paper rolls that are too small for the paper feed roller. The small paper roll ejecting device is mounted on the paper feed roller. It relies on hydraulic pressure to move. The minimum diameter that the small paper roll exit can be pushed out is 200 mm (7.9 in).
10 paper cutter construction
The paper cutter is a zigzag blade, which cuts the slit webs during roll ejection. The paper cutter rises from the paper roll to the paper cutting position. The movement of the paper cutter is done by a lever driven by a hydraulic cylinder.
The paper roll is pressed against the raised paper cutting blade by the ejector pin and cut.
11 core positioning pin
The end of the core loader is a paper core locating pin attached to the rewinder frame. The paper core positioning pin includes a metal plate and a frame. The scale on the core locating pin shows the position of the locating pin. The paper core locating pin holds the paper core in the correct position on the core loader only by the edge of the slitter. The core positioning pin is placed in close proximity to the slit and is locked in that position by the locking arm.
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc