Rewinder mechanical structure and control process ---
As the last process in the papermaking industry, the winder is the fastest running machinery in papermaking machinery. Its speed can reach 1500~1800m/min or even the speed can reach 3000m/min or more. The winder is in the papermaking industry. The important role that can not be ignored, the paper roll from the paper machine must be rewinded by the winder to get the finished paper roll we need, and the quality of the finished paper roll is not only determined by the paper machine, The role of the winder is also of particular importance.
The working principle of the winder is to install the large paper roll produced from the paper machine on the paper exit frame of the winder. In order to maintain a certain tension of the paper web, the brake device must be installed on the paper return frame. A brake motor is installed on the paper exit frame. If the paper breaks during the rewinding process, the brake device can also brake quickly to reduce paper loss. The web is cut to the width we need by the slitting roller, the paper guide roller and the winder slitting mechanism, and then re-rolled into a paper roll according to the required tightness and the diameter of the finished paper roll. The main structural parameters of the winder are the width of the paper roll that can be rewinded, the maximum speed that the rewinding machine can reach, the quality of the finished paper roll, the maximum diameter of the ejecting roll and the roll paper, and the method of cutting the paper.
There are many types of rewinders, and other devices can be equipped in the rewinder as needed to become a joint machine. The rewinder can basically be divided into the following five types: upper paper rewinder, lower paper rewinder, single roll rewinder, special rewinder and thin paper rewinder. Since the research object of this subject is mainly for the lower threading rewinding machine, the introduction and explanation of the double bottom roller lowering paper rewinding machine will be given.
Design and application of constant tension and load distribution control for winder---
2. Main research content
(1) On the basis of understanding the working principle and production process of the rewinder, determine the AC drive configuration scheme of the rewinder and the common DC bus power supply mode.
(2) In view of the influence of the change of the winding diameter on the tension during the rewinding process and the phenomenon of paper break and loose paper during acceleration and deceleration, a composite tension control method combining direct tension and indirect tension is proposed, and the real-time calculation and dynamics of the winding diameter are designed. Torque compensation program that effectively corrects tension disturbances to ensure constant tension during rewinding
(3) Software and hardware design to complete the pressure control of the platen roller”
(4) After detailed analysis of the causes of the load distribution of the bottom roller motor before and after the detailed analysis, determine the master-slave control scheme of the two motors, design the load distribution control system.
(5) Establishing a profibus-Dp network system, designing communication between pLC and inverter! Op operation panel"
(6) Using STEP7 to design the software of the rewinder control system, using ProTool to compile the entire monitoring system screen"
Belt rewinding machine design and working principle ---
Measure the diameter of the exit roller.
The diameter measuring sensor or the super-sonic sensor is fixed on the floor in the middle of the paper exit. The sensor measures the diameter of the reel as the reel becomes smaller in the rack position.
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc