Rewinder mechanical structure and control process ---
I. Overview of the double-roller under the paper rewinding machine
The mechanical structure of the lower paper rewinding machine is shown in Figure 2-1. It can be seen from the mechanical structure diagram of the rewinding machine that the lower paper rewinding machine is fed into the paper web from below the rewinding machine. The paper web is wound around a support roll and then rolled up with a roll of paper. The paper is ejected from the unwinding roll, passed through the lower transfer roll, and then the web passes through the slitting mechanism at a fixed position, bypassing the front backup roll (press The second roller in the direction of the paper line or the back support roller is then wound on the take-up reel.
During the rewinding process, the paper web passes through the eject roller, and the tension force formed by the paper web pulls the paper roll toward the support roller, and the tension of the paper roll is stabilized by the action of the tension, and the rewinding machine can be made at a high speed roll. The quality of the paper roll can be guaranteed when taken. The lower thread rewinding machine can also control the pressure between the platen roller and the paper roll by changing the transmission torque difference of the two supporting rollers, so that the pressure of the finished paper roll can be controlled, and the quality of the paper roll can be Do a good job of control.
It can be seen from the figure that since the slitting mechanism of the lower threader rewinding machine is installed at a fixed position, this can avoid axial sway during the rewinding process, and also facilitates the control of the winding of the paper roll. The role of most of these rewinders in the Middle East is not very high, very close to the ground, the center of gravity, relatively low, due to the lower center of gravity, the rewinder can remain stable at high speeds, so this Types of rewinding machines are widely used, and most of the paper mills in China use the lower thread rewinding machine. Through many practices, this rewinding machine is also the best performance. And its speed can reach 2,500 meters per minute, the width is also long, can reach 10 meters, can handle the rewinding of different types of paper, from low basis to cardboard can be re-rolled. Of course, it also has its own shortcomings. The disadvantage is that because it is close to the ground, it is not easy for the operator to access the bottom of the machine. It is also difficult to guide the paper. Therefore, when the mechanical equipment is installed, a pit will be placed under the machine. In order to make the operator more accessible, the high-grade rewinding adopts the automatic threading structure, and there is no such problem.
Design and application of constant tension and load distribution control for winder---
4 Research significance and content
Due to the application and development of frequency conversion technology and computer network technology in the field of industrial control, the establishment of AC drive control system based on field bus has become an effective way to solve the above shortcomings and limitations. Taking PLC as the control unit, the inverter is the execution unit, and the OP operation panel is the operating unit to form the all-digital field bus rewinder AC rotation control system. Based on this assumption, in order to reduce the investment, the original mechanical part and hydraulic part of the system are basically maintained, the original DC rotating system is transformed into an AC rotating system, the solenoid valve and some worn mechanical parts are replaced; and the OP270 man-machine interface is used instead of the machine. Buttons and analog meters, and a part of the mechanical buttons, so that workers can operate on the OP270 or on the console buttons, complement each other, increasing the flexibility of operation.
Belt rewinding machine design and working principle ---
12Paper roll holder
When the paper roll is stopped, the paper roll is fixed at a certain position by the paper roll holder. The paper roll holder prevents slack and lateral movement of the paper roll. It is important to make a joint when making a customer roll. Roll holder on the take-up roll
The paper roll holder on the paper roll includes a spring-loaded plastic roll mounted on the paper cutter frame. When the paper cutter is in or on the middle position, the paper roll holder is placed against the surface of the rear bottom roller.
13 Automatic roll change
The rewinding device removes the paper roll from the winder.
The rewinding device cuts the sheet, pushes the paper roll onto the unloading station and fills in a new core for the rewinding.
The roll change can be started when the roll is decelerated. In the final stage of deceleration, the nipple guardrail and the platen roller rise to a high position. The unloader rises to the position where the paper roll is received. When the winder stops, the paper core clamp opens and rises to rise. The paper cutter is raised from between the paper rolls. The paper feed roller pushes the paper roll to the paper unloading station. At the same time, the paper cutter cuts the paper. The vacuum suction of the rear bottom roller sucks the cut sheet onto the roller. The core loader drops the new core onto the roll. The paper feed roller returns to its original position and the unloading table falls to the middle position. The paper core clip is lowered and closed. The platen roller and the nip guard are lowered. The winder crawls at a speed.
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