Rewinder mechanical structure and control process ---
Second, the main structure of the winder
2.1 Ejection Department
In the rewinder system, we installed the paper roll on the paper exit frame. In order to ensure that the width of the sides of the paper web is the same, we should be moving the seasoning when the paper roll is ejected. However, the paper roll in the new structure can be moved together with the paper exit frame, which ensures greater rigidity of the paper exit frame. In addition to manually moving the paper roll, we can also use the pneumatic, photoelectric device and electric method to adjust the axial movement of the paper exit frame, so that the cutting edge of the winder can be narrowed, and the manual adjustment can not be achieved. Requirements.
We have a coupling on the reel of the unwinding roll. When working, we can use a pneumatic device to connect the brake to the motor. We can know that when the high-speed winder is started, the required acceleration time from zero to 2000m/min can be completed within 50~60s, and the deceleration time required for braking is 40s. Or even shorter, so we need to consider the maximum diameter and the maximum braking speed of the paper-removing brake on the winder to reduce the paper loss of the paper-cut, or it will cause a lot of waste. In the selection of the brakes of the eject roll, we often use brakes for starting brakes, magnetic brakes and mechanical brakes. In the usual case, we use the combination of the brake motor and other brake devices. When we press the paper, the paper roll started by the DC motor can enter the acceleration and working state and can be operated by the braking of the DC motor. Control, the tension control of the paper web, in the case of emergency stop, we can use the DC motor and other brakes together to stop the paper roll at the fastest speed.
Design and application of constant tension and load distribution control for winder---
2. Main research content
(1) On the basis of understanding the working principle and production process of the rewinder, determine the AC drive configuration scheme of the rewinder and the common DC bus power supply mode.
(2) In view of the influence of the change of the winding diameter on the tension during the rewinding process and the phenomenon of paper break and loose paper during acceleration and deceleration, a composite tension control method combining direct tension and indirect tension is proposed, and the real-time calculation and dynamics of the winding diameter are designed. Torque compensation program that effectively corrects tension disturbances to ensure constant tension during rewinding
(3) Software and hardware design to complete the pressure control of the platen roller”
(4) After detailed analysis of the causes of the load distribution of the bottom roller motor before and after the detailed analysis, determine the master-slave control scheme of the two motors, design the load distribution control system.
(5) Establishing a profibus-Dp network system, designing communication between pLC and inverter! Op operation panel"
(6) Using STEP7 to design the software of the rewinder control system, using ProTool to compile the entire monitoring system screen"
Belt rewinding machine design and working principle ---
14 change roll
The roll change blower is used to blow the cut sheet onto the core. On the platen roller, there are three blowing tubes on the paper core with a blowing tube under the paper core. When blasting is used, the paper will bypass the core at the beginning of the machine.
15 paper cut hair dryer
The web cut blower is used when the web must be cut quickly. The blow tube is located between the guide rollers.
The blow tube is activated by a safety photocell or a manually transmitted pulse signal.
1- Spreading roller
2- Adjust the paper wrap angle device,
3- Stretch roller bending direction adjustment device
A- paper web
B- First stretch roll bending direction
C- second stretch roll bending direction
The stretching device on the illustration is the basic position of the display. The web A passes directly through the spreader roll, which means that the web curvature is zero. The first spreader roll B is at an angle of 90 degrees with respect to the sheet. The second spreader roll has a camber at the base position when the cylinder pressure is 0 bar. The cylinder pressure can be read on the meter at the location of the control system.
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