Rewinder mechanical structure and control process ---
Second, the main structure of the winder
2.2 Longitudinal section
In the mechanical system of the winder, the slitting mechanism is a very important part of the winder. In order to ensure a straight and smooth cutting edge, the quality control of the finished paper roll plays an important role in ensuring the volume. It is easy and can reduce the fluffing during printing. The slitting mechanism should be installed as close as possible to the paper roll so that it can produce a lateral movement more than necessary during the process of cutting the web without curling.
The high-speed rewinding paper conveying system is also very important in the application. The old-fashioned rewinding machine is mainly handled by manual. With the increase of the speed of the rewinding machine, the manual can no longer be processed. There are two ways to transport the paper side of the reel: fan direct pumping and venturi suction. The direct drawing type of the fan mainly uses a centrifugal fan, and the fan is placed under the floor. The inlet of the fan and the air duct near the longitudinal cutting edge are connected to each other, and the blade of the fan is also equipped with a wind blade. When the fan is sucked, it will be broken by the blade and then sent to the water pulper. However, since the edge of the paper has to pass through the inside of the fan, the blade transported by this type of paper is very worn and needs to be changed frequently. Venturi suction is also used in the high-pressure centrifugal fan, but the paper edge does not pass through the fan, directly the longitudinal cutting edge of the duct into the venturi pipe, the wind machine generates negative pressure in the venturi, and then the paper While washing the venturi tube and then feeding it to the water pulper, the paper edge conveyed at this time is continuous. The disadvantage of this method is that when the speed of the winder is relatively high, the power of the selected fan is large, which will increase the operation. Cost, increase loss.
Design and application of constant tension and load distribution control for winder---
3 limitations of the original control system
This paper is aimed at the transformation of the rewinder analog DC drive system. The original rewinder control system mainly has the following shortcomings and limitations:
(1) The original rewinder control system is the DC drive control system of Siemens AG of Germany. Due to the DC motor drag, the analog regulator is adjusted, the device parameters are easy to drift, resulting in the reliability and accuracy of the rewinder, and Affect the quality and efficiency of rewinding, the maximum speed is only about 600m/min, it is difficult to meet the production requirements of high-speed paper machines.
(2) The original system uses mechanical buttons and instruments to operate and monitor the production process. The information integration capability is not strong. The process parameters of many production processes cannot be obtained, which increases the labor intensity of workers' operations and the time of manual participation in production, which affects the rewinding. Machine utilization and automation.
(3) The original system is a centralized system. A large number of I/O cables are distributed between the control room and the site, which not only increases the cost but also increases the system's unreliability.
(4) Due to incomplete information of field-level equipment, online fault diagnosis, alarm, and recording functions of field-level equipment are not strong. On the other hand, it is difficult to complete the parameterization functions such as remote parameter setting and modification of field devices, which affects the maintainability of the system.
Belt rewinding machine design and working principle ---
14 change roll
The roll change blower is used to blow the cut sheet onto the core. On the platen roller, there are three blowing tubes on the paper core with a blowing tube under the paper core. When blasting is used, the paper will bypass the core at the beginning of the machine.
15 paper cut hair dryer
The web cut blower is used when the web must be cut quickly. The blow tube is located between the guide rollers.
The blow tube is activated by a safety photocell or a manually transmitted pulse signal.
1- Spreading roller
2- Adjust the paper wrap angle device,
3- Stretch roller bending direction adjustment device
A- paper web
B- First stretch roll bending direction
C- second stretch roll bending direction
The stretching device on the illustration is the basic position of the display. The web A passes directly through the spreader roll, which means that the web curvature is zero. The first spreader roll B is at an angle of 90 degrees with respect to the sheet. The second spreader roll has a camber at the base position when the cylinder pressure is 0 bar. The cylinder pressure can be read on the meter at the location of the control system.
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