Rewinder mechanical structure and control process ---
Second, the main structure of the winder
2.2 Longitudinal section
In the mechanical system of the winder, the slitting mechanism is a very important part of the winder. In order to ensure a straight and smooth cutting edge, the quality control of the finished paper roll plays an important role in ensuring the volume. It is easy and can reduce the fluffing during printing. The slitting mechanism should be installed as close as possible to the paper roll so that it can produce a lateral movement more than necessary during the process of cutting the web without curling.
The high-speed rewinding paper conveying system is also very important in the application. The old-fashioned rewinding machine is mainly handled by manual. With the increase of the speed of the rewinding machine, the manual can no longer be processed. There are two ways to transport the paper side of the reel: fan direct pumping and venturi suction. The direct drawing type of the fan mainly uses a centrifugal fan, and the fan is placed under the floor. The inlet of the fan and the air duct near the longitudinal cutting edge are connected to each other, and the blade of the fan is also equipped with a wind blade. When the fan is sucked, it will be broken by the blade and then sent to the water pulper. However, since the edge of the paper has to pass through the inside of the fan, the blade transported by this type of paper is very worn and needs to be changed frequently. Venturi suction is also used in the high-pressure centrifugal fan, but the paper edge does not pass through the fan, directly the longitudinal cutting edge of the duct into the venturi pipe, the wind machine generates negative pressure in the venturi, and then the paper While washing the venturi tube and then feeding it to the water pulper, the paper edge conveyed at this time is continuous. The disadvantage of this method is that when the speed of the winder is relatively high, the power of the selected fan is large, which will increase the operation. Cost, increase loss.
Design and application of constant tension and load distribution control for winder---
4.1 Research significance
The significance of this paper is to apply advanced field bus and frequency conversion technology to the traditional paper industry, making the rewinder control system very practical and advanced for a long time.
Firstly, the new Profibus field bus is used to replace the system's large number of I/O wiring, which effectively avoids the interference of the signal; the OP operation panel is used to replace the analog secondary instrument and switch button of the original system. The control system is divided into two levels: the monitoring machine (operator panel) and the field control level (lower position machine). Through the system, the operator can timely understand the various operating states of the winder through the OP panel, analyze the cause of the fault, and make corresponding adjustments and controls on the OP panel according to the site conditions in time. The new control system adopts the frequency conversion control technology, which abandons the DC rotation control mode of the original system of the winder. The application of the frequency conversion technology improves the speed and control precision of the system. The modified vehicle speed reaches 1200m/min (line speed), which is the original system. Twice, at the highest speed, the speed error does not exceed 2%. The friendly man-machine interface system can effectively control the entire production process of the winder, realize effective control of key production parameters, ensure safe and stable production, improve economic efficiency, and reduce labor intensity of workers.
Secondly, the implementation scheme of the new control system has strong universality. The software and hardware design and transformation of the general data acquisition system can connect the original system to the field bus, and the design of the tension and load distribution control of the winder The equipment transformation in the paper industry and the cigarette industry has certain reference significance.
Belt rewinding machine design and working principle ---
9 small paper rolls launched
The small paper roll ejecting device is used for those paper rolls that are too small for the paper feed roller. The small paper roll ejecting device is mounted on the paper feed roller. It relies on hydraulic pressure to move. The minimum diameter that the small paper roll exit can be pushed out is 200 mm (7.9 in).
10 paper cutter construction
The paper cutter is a zigzag blade, which cuts the slit webs during roll ejection. The paper cutter rises from the paper roll to the paper cutting position. The movement of the paper cutter is done by a lever driven by a hydraulic cylinder.
The paper roll is pressed against the raised paper cutting blade by the ejector pin and cut.
11 core positioning pin
The end of the core loader is a paper core locating pin attached to the rewinder frame. The paper core positioning pin includes a metal plate and a frame. The scale on the core locating pin shows the position of the locating pin. The paper core locating pin holds the paper core in the correct position on the core loader only by the edge of the slitter. The core positioning pin is placed in close proximity to the slit and is locked in that position by the locking arm.
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc