Rewinder mechanical structure and control process ---
Second, the main structure of the winder
2.3 Rolling Department
1. Stretching device
The stretching device of the rewinder is set to keep the paper web slit after slitting. In some paper cutting knives, the stretcher is also used. The main function is to eliminate the texture and slack of the paper web. Mainly, it can maintain the good operation of slitting. There are three types of stretchers that we often use today: D-shaped stretches, curved rollers, and Z-type double-bar stretchers.
2, support roller
The backup roll is mainly used to support the paper roll, which is composed of a controlled cast iron roll or a general tube roll. The roller body is mainly cast iron pipe and steel pipe, and its diameter is usually 400-700 mm or more according to the width of the winder. The center-to-center ratio between the rolls of the backup roll should be greater than the roll diameter. Only at such a distance, the roll core does not get caught in the middle of the roll when the support roll begins to curl.
When the winder is running at high speed, in order to avoid vibration during high-speed operation, the design of the backup roller must be minimal when supporting the paper roll. The radius is a function expression of the speed and width of the winder, mainly by allowable The critical speed and the degree of winding are determined because at this time the diameter of the backup roll has less chance of producing a defect in the roll hardness than the small diameter support roll. When coiling coated paper or very thin paper, we should consider using a larger diameter backup roll. On a rewinder with a small width, we generally use a 600mm roll diameter.
Design and application of constant tension and load distribution control for winder---
2. Main research content
(1) On the basis of understanding the working principle and production process of the rewinder, determine the AC drive configuration scheme of the rewinder and the common DC bus power supply mode.
(2) In view of the influence of the change of the winding diameter on the tension during the rewinding process and the phenomenon of paper break and loose paper during acceleration and deceleration, a composite tension control method combining direct tension and indirect tension is proposed, and the real-time calculation and dynamics of the winding diameter are designed. Torque compensation program that effectively corrects tension disturbances to ensure constant tension during rewinding
(3) Software and hardware design to complete the pressure control of the platen roller”
(4) After detailed analysis of the causes of the load distribution of the bottom roller motor before and after the detailed analysis, determine the master-slave control scheme of the two motors, design the load distribution control system.
(5) Establishing a profibus-Dp network system, designing communication between pLC and inverter! Op operation panel"
(6) Using STEP7 to design the software of the rewinder control system, using ProTool to compile the entire monitoring system screen"
Belt rewinding machine design and working principle ---
9 small paper rolls launched
The small paper roll ejecting device is used for those paper rolls that are too small for the paper feed roller. The small paper roll ejecting device is mounted on the paper feed roller. It relies on hydraulic pressure to move. The minimum diameter that the small paper roll exit can be pushed out is 200 mm (7.9 in).
10 paper cutter construction
The paper cutter is a zigzag blade, which cuts the slit webs during roll ejection. The paper cutter rises from the paper roll to the paper cutting position. The movement of the paper cutter is done by a lever driven by a hydraulic cylinder.
The paper roll is pressed against the raised paper cutting blade by the ejector pin and cut.
11 core positioning pin
The end of the core loader is a paper core locating pin attached to the rewinder frame. The paper core positioning pin includes a metal plate and a frame. The scale on the core locating pin shows the position of the locating pin. The paper core locating pin holds the paper core in the correct position on the core loader only by the edge of the slitter. The core positioning pin is placed in close proximity to the slit and is locked in that position by the locking arm.
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