Rewinder mechanical structure and control process ---
Third, the rewinding machine control performance indicators
The rewinder is the last process in the papermaking process. The performance of the rewinder determines the quality of the finished paper roll. A complete rewinder must have the following properties:
3. Tension adjustment mechanism
It is generally believed that web tension control is one of the important factors affecting the tightness of the paper roll. The most important function of flattening the paper web during the rewinding process is the web tension, and the web tension must be kept stable before the paper can be avoided. The lateral movement of the web allows the rolled out finished paper roll to meet the requirements. However, the web tension is only affected when the finished paper roll is rolled up. Since we are using a double bottom roller lower paper rewinding machine, the paper web must pass through the back bottom roller to be wound on the paper roll. The roller will isolate most of the tension, and only a small amount of tension can be transferred to the finished paper roll, which means that if there is tension to control the hardness of the paper roll, if the hardness of the paper roll changes little, The tension will change a lot. The key factors affecting the hardness of the paper roll are the pressure of the platen roller and the torque difference between the front and rear bottom rollers. The effect of the web tension on the hardness of the paper roll is not great because it is not a critical factor. 4. Electric drive "flexible" start and proper speed program control The starting of the winder is of course smoother and better, so that the paper web can be prevented from being subjected to the impact of tension, and the breakage can be reduced and the paper roll can be improved. Rewind quality. In order to meet such requirements, we often add a given integrator to the speed and current of the speed regulation system. This is beneficial to the start of the winder. Through analysis, we can know that if the system is to start more smoothly, give The larger the time constant of the integrator, the better, so the integral time constant of a given integrator can be adjusted over a large range to suit the processing requirements.
From the above four points, we can see that the electronic control system must have adjustment skills to meet the rewinding process.
Belt rewinding machine design and working principle ---
1 belt roller device
The belt and stick set consists of two belt rollers with intermediate and end supports! A rubber support belt surrounds the belt roller. The inner surface of the support belt has a guiding profile that controls the operation of the belt. There is also a correspondingly concave surface on the belt roller. The belt roller has been joined together by a rocker and a hydraulic cylinder from below. The belt tension can be adjusted with a hydraulic cylinder during the winding process.
The motor drives the rear belt roller to run, and the other roller is carried by the belt. The belt roller is equipped with a hydraulic brake system. The belt roller bearing housing is lubricated with lubricating oil. The oil flow and temperature of the lubricating oil system are detected by the sensor. There is a directional blow tube between the two rolls to ensure that no space remains in the space between the two rolls. The lifting device has been installed under the belt. The lifting device is used for changing rolls. The lifting device comprises a hydraulic cylinder and a lifting plate interlocked with the rear bottom roller during the lifting process.
Belt roller unit:
1- bottom roller
2- rear belt roller
3- front belt roller
5-belt telescopic hydraulic cylinder
Principle of operation
The core is placed between the back bottom roll and the back belt roll. The paper core is supported at that position throughout the initial crimping process up to a diameter of approximately 500 mm (17.9 in). The over 500 mm (17.9 in) belt begins to support the increasing area of ??the paper roll, and the weight of the roll is reached when the paper roll is particularly large. Mainly supported by a belt.
Belt rewinding machine design and working principle ---
Stretching device after cutting the web
The purpose of stretching after slitting is to stretch the sheet in the lateral direction and to separate the cut sheets from each other.
After the cut, the stretch is achieved by the wrap angle roll. The wrap angle roll includes a stretch roll. The first spreader roll is above the cut sheet and the second spreader roll is below the sheet. Both rollers are mounted on a frame that is used to adjust the stretch.
The spreader rolls above the sheet have good curvature. The spreader roll is equipped with a bend control device. The hand wheel and screw mechanism are used on the maintenance side to control the direction and tendency of the bend.
The segmented spreader rolls are under the sheet of paper. The segmented stretch roll is placed over an arcuate roll mounted on a steel beam. The cylinder is mounted below the segmented spreader roll. The bending curvature of the spreader roll can be modified by adjusting the gas pressure to adjust the cylinder.
When the sheet passes under the first roller, the sheet is guided from the center to the outside by a curved roller at each slightly different angle. At this time, there is a small gap between the cut sheets. When the sheet is placed over the second roll, the sheet encounters an arc of the opposite direction, which allows the sheet to remain parallel through the gap.
The stretching effect is mainly controlled by changing the wrap angle of the spreader roll. In addition, the stretching effect can also be controlled by changing the bow position of the stretch roll to control and change the arcuate curvature of the segmented spreader roll. The spreader roller is driven by a separate drive motor through a V-belt. The speed of the stretching roller is the same as the speed of the rewinding machine.
Measuring the exit roller diameter 1- Diameter measuring sensor 2- Support frame 3- Reel
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