Maintenance and maintenance of the slitter:
Before use, the main parts of the automatic slitting machine should be inspected and filled with lubricating oil. When inspecting the disassembly and assembly automatic slitting machine, it is strictly forbidden to use unsuitable tools and unscientific operation methods; every two weeks to the machine Make a comprehensive cleaning and inspection; if the automatic slitting machine is stopped for a long time, all the bright surfaces must be wiped clean, coated with anti-rust oil, and covered with a plastic sleeve to cover the whole machine. If the automatic slitting machine is deactivated for more than 3 months, the anti-rust oil should be covered with moisture-proof paper; after the work is completed, carefully clean the equipment, and wipe the exposed friction surface and add lubricant.
Domestic cutting machine development status and outlets ---
three. Domestic slitting machine development direction
The development direction of domestic slitting machines should be considered from three aspects:
1. Frame structure: Whether it is a slitting or a second or third slitting, domestic slitting machine manufacturers should invest their energy and study on the frame structure, and actually design a more reasonable slitting machine to get rid of the cutting machine manufacturers. At present, the plagiarism of the slitting machine produced, the research and design of a personalized slitting machine, making the different materials in the structure more detailed, in the next round of international market competition, to provide a favorable weapon for film-making enterprises, At the same time, I also find out the blue ocean for my own company.
Slitting machine parts ---
1. Type of inspection system for the tension and speed of the slitting machine:
1 Tension sensor detection: The tension sensor is installed under the bearing of the tension detecting roller, converts the detected aluminum foil tension into an electrical signal, sends it to the tension adjuster, compares it with the original set tension signal, performs PID calculation, and then inputs The winding motor controller achieves the purpose of controlling the tension and rotation speed of the winding roller.
2Floating roller indirect tension detecting system: a set of floating roller is installed in front of the aluminum foil tracking roller. The position of the floating roller is detected by a potentiometer. The tension control method is to keep the tension constant by keeping the position of the floating roller as constant as possible. .
3 The magnetic powder clutch is used to control the rotational torque of the input winding roller to achieve tension control: the magnetic powder clutch is composed of an active part and a driven part, and is connected to the winding roller through a transmission mechanism such as a universal joint, and the fine ferromagnetic powder is filled in the middle. As a torque transmission medium. A magnetic field is formed by applying a constant current to the exciting coil, and the magnetic powder is magnetized. The magnetized magnetic powder attracts each other to form a chain arrangement. When the active part rotates at a constant speed, the coupling force between the magnetic powders is broken to form a circumferential tangential force, and the product of the tangential force and the radius of the magnetic ring is the driving driven part. The winding torque of the winding realizes the coupling of the output torque from the active part to the driven part in continuous rotation, thereby achieving the purpose of controlling the tension.
4 slitting Unwinding capacity and speed detection system: The magnetic powder tension brake is mainly used to control the unwinding force and speed. The working principle is: the coupling is installed in the magnetic powder brake, and the input parts and output with magnetic coils are installed. component. Below the magnetic coil is an annular groove, the underside of which is an annular rotor or output member. The annular groove is located at the center of the output member and is filled with magnetic powder. When there is excitation current in the magnetic coil, the coil generates magnetic flux to align the magnetic powder in the direction of the magnetic field, thus generating damping between the input member and the output member, and transmitting the torque. If the tension and speed applied to the aluminum foil are increased or decreased, the magnitude of the exciting current can be changed, or the magnitude of the current applied to the coupling coil by the varying amplifier can be effectively controlled.
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc