Inspection and preparation before the cutting machine is turned on
4.1.1. Confirm that the main power supply voltage is 380V.
4.1.2. Turn on each power switch and check if the electricity and gas supply are normal.
4.1.3. Before starting the machine, you must confirm that the surface of each guide roller is smooth and free of burr dust, debris, etc. When cleaning the machine, use alcohol or water to soft cloth.
Wipe, can not be wiped with other solvents, remove the impurities around the equipment and production, to ensure normal production;
4.1.4. Obtain all kinds of accessories and tools such as slitting products and tapes in strict accordance with the production instruction sheet and the process card requirements.
22.214.171.124. Receive the composite film specified on the production instruction sheet, check whether the composite film tracking card is complete, and describe the previous quality problem is it clear.
126.96.36.199. Confirm the cut specifications, roll direction, batch number, material structure, winding diameter or meter number according to the production order. 4.1.5. Carefully check the equipment to confirm that each rewinding mechanism, EPC device, and tension control system are normal, and confirm static electricity.
Whether the elimination is normal or not;
4.1.6. The unwinding material is ready, and then the film is routed in the correct way;
4.1.7. Prepare the winding paper core according to the slitting specifications and place it in the corresponding position of the winding reel.
Domestic cutting machine development status and outlets ---
three. Domestic slitting machine development direction
The development direction of domestic slitting machines should be considered from three aspects:
2. Automation control part: At present, the automation level of the slitting machine produced in China is still at the middle and lower level. Although the domestic control of the original device has been widely used and the price is lower, the domestic slitter manufacturers are far away in use. It lags behind the level of developed countries, especially in the control system, and the lack of organic combination with the structure of the slitting machine and the material to be cut. At this level, most of the domestic slitting machines still stay on the thick lines. The rigor and rationality of the cutting machine control system has not been fully understood. I personally think that the domestic slitting machine manufacturers should start from the above several directions, and find out the method that meets the cutting and cutting principle of the slitting machine and can maximize the use of the functions provided by the hardware.
Slitting machine parts ---
2. Attenuation and tension compensation of the tension of the rewinding and unwinding: It is generally believed that maintaining the constant tension of the aluminum foil during the rewinding and unwinding of the aluminum foil is beneficial to the apparent quality of the finished aluminum foil, but it is not. The best method is to increase the tension of the aluminum foil according to a certain rule as the diameter of the coil increases, and the smaller the diameter, the lower the tension value. There are automatic tension control and manual tension control during the slitting operation. The automatic tension control system is the leading set tension attenuation value, which is maintained throughout the winding process. The manual tension control requires the operator to continuously adjust the diameter of the master roll to meet the tension required for the aluminum foil during operation. When setting the automatic tension operation, set the initial tension before setting the tension attenuation value. Taking the setting of the slitting and unwinding attenuation value as an example, the setting principle is that the aluminum foil tension attenuation value (%) is equal to the tension at the end of winding of the aluminum foil minus the initial tension and then divided by the initial tension. Multiply by 100%. When setting the automatic tension value of the unwinding, it should not be too large, otherwise the aluminum foil winding surface has a large hardness and is prone to warping. But the tension should not be too small, too small and easy to cause the rewinding body to be too loose, and the winding is not neatly running. Therefore, the quality of the rewinding and unwinding during the aluminum foil slitting operation is mainly affected by the change of the tension of the aluminum foil. It can be seen that the mastery of the retracting and unwinding control system is the key to affecting the quality.
3. The change of speed during slitting affects the change of tension: When the speed is increased or decelerated, the speed of the main motor changes. Firstly, it causes the instantaneous change of the tension of the unwinding traction to the winding section of the aluminum foil, and it is necessary to slightly vibrate the aluminum foil after a period of time to gradually stabilize the tension. The instability of this tension is manifested in the fact that the finished roll is not well-wound, and the end face has unevenness, which affects the quality of the product.
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc