Illness Bopp Tape Rewinding Machine
Daily maintenance and maintenance of the slitter:
First, the electrical parts should be cleaned and inspected regularly to remove hidden dangers in time.
Second, the use of slitting machines is done by slitting machines and cross-cutting machines. Therefore, high-quality slitting cutters and cross-cutting cutters are used.
Third, the daily maintenance of the slitting machine should be in place. The standard is that smooth, clean, clear (no dust, no debris) is in place to ensure that the sliding part of the equipment is in good condition.
Fourth, it is the maintenance work, and the regular and irregular inspections of the rotating parts should be stopped (especially the real-time monitoring of the wearing parts should be stopped). Regular adjustments are made, regular changes are made, commutators are carefully recorded, and the purpose of extending the service life of the equipment is achieved.
Fifth, improve the technical quality and degree of the personnel who operate the slitting machine. The control of the local operation must be done by a special person, and no one can operate it without any permission.
Causes, countermeasures and effects on the quality of BOPP film slitting quality ---
One. Winding too loose / too tight
Among the many factors affecting the quality of product use, the tightness of the film roll is critical, and the tightness control is moderate, which not only ensures the quality of the slitting, but also compensates for the quality defects caused by the film making process, but the tightness of the winding. Improper control will inevitably directly affect the quality of the product. As a metaphor, if we compare the film formation to the process of producing rice, the cutting is the cook of the rice. The quality of the rice is important, but the cooking time can not be sloppy, in the various control indicators of the cutting. The grasp of the tightness of the winding is like grasping the amount of rice water used in the cooking process. The lack of water and water must have a direct impact on the quality of the rice.
(1) Several methods for judging the tightness of winding
1. Acupressure test method: the examiner presses the surface or end face of the film roll by hand to judge
Whether the volume tightness is suitable. This is a commonly used test method. The advantages are fast, intuitive, and highly reliable, but it requires some experience, lack of data support, and difficulty in recording. 2. Hardness measurement method: The hardness is measured by using a durometer, and the data is spoken.
The advantages are scientific, quantitative, convenient recording, and less disputes on judgment differences. The disadvantage is that only the surface of the film roll can be detected, and the facts inside the film roll cannot be reflected.
3. Visual analysis method: judging the film roll by visually changing the color change of the end face of the film roll or the shape of the end face
For the same product, the darker the end face, the tighter the winding, especially at the near paper tube. The tightness of the winding is often black; for the end shape, the star is the best. According to the judgment, the appearance of a single star may be the phenomenon of tightness of the film, and the occurrence of double stars should be caused by the tightness of the film. The advantages of visual methods are fast and accurate, but they can only analyze some individual winding problems, which is not comprehensive enough.
4. Process tapping method: tapping the membrane surface with a rigid object during the slitting and winding process, through the feel
And the sound to judge the tightness of the film roll, this method can track the film winding tightness from the inside to the outside, the accuracy and credibility are higher, but it will damage the film surface and have certain operation. Dangerousness, we have forbidden to use this method to test the tightness of film roll since 2000. This method is currently only suitable for non-conventional occasions such as product development, slitting control analysis.
Although the current tapping method is not allowed, we use a combination of acupressure test, hardness measurement and visual analysis in the daily slitting process. There is sufficient means to accurately determine the tightness of the winding. Judge. Since the hardness test method is less used in the film industry, the time for using this method is also short. The test method is introduced below.
Reasons, countermeasures and effects of BOPP film slitting quality ---
two. Wrinkles (wrinkles, vertical wrinkles, cross wrinkles, wrinkles)
With the continuous improvement of slitting technology, the length of wrinkle is becoming less and less, and the products of individual manufacturers have achieved zero wrinkle, which undoubtedly grasps the opportunities in the fierce competition environment. It is worth noting that the wrinkles that we sometimes appear are not caused by the unreasonable setting of the cutting parameters, but because our operators are not responsible for the work, and the film is not attached to the paper tube but is free. After the film is put on the paper tube, it is turned on and cut, and the quality of the wrinkle is artificially created. It must be paid attention to, eliminate the defects of human quality and improve the quality of the product.