Daily maintenance and maintenance of the slitter:
First, the electrical parts should be cleaned and inspected regularly to remove hidden dangers in time.
Second, the use of slitting machines is done by slitting machines and cross-cutting machines. Therefore, high-quality slitting cutters and cross-cutting cutters are used.
Third, the daily maintenance of the slitting machine should be in place. The standard is that smooth, clean, clear (no dust, no debris) is in place to ensure that the sliding part of the equipment is in good condition.
Fourth, it is the maintenance work, and the regular and irregular inspections of the rotating parts should be stopped (especially the real-time monitoring of the wearing parts should be stopped). Regular adjustments are made, regular changes are made, commutators are carefully recorded, and the purpose of extending the service life of the equipment is achieved.
Fifth, improve the technical quality and degree of the personnel who operate the slitting machine. The control of the local operation must be done by a special person, and no one can operate it without any permission.
Causes, countermeasures and effects on the quality of BOPP film slitting quality ---
(2) The purpose, method and characteristics of hardness testing
1. OBJECTIVE: The hardness test method provides a quantifiable means for determining the tightness of the film roll and provides a quantifiable basis for the determination.
Some of the product quality characteristics can be quantitative, and some can not be quantified, can only be qualitative. In the past, our judgment on the tightness of the film winding is only based on the hand feeling. The scale of the judgment is difficult to grasp, and the difference between different inspectors Larger. In actual work, when measuring, the non-quantitative characteristics are usually converted into quantifiable substitute quality characteristics, which are used as the basis for evaluation, inspection and assessment. Film roll hardness testing is a means of quantitative control of the main quality characteristics of the slitting under this guiding ideology. However, it is worth emphasizing that not all quality characteristics must be quantified, especially the film as a process material quality characteristic, there are quantitative measurement characteristics, such as thickness, tensile strength, gloss, etc., also have qualitative characteristics, only the process Subjective judgments such as wrinkles, blots, chromatic aberrations, etc.
2. Several characteristics of film roll hardness
1 Different film varieties, the hand tightness is similar but the hardness data is different. This is because the hand roll is used to squeeze the film roll in a certain area of ??the finger, which is a test of one surface, and when the hardness tester is used, it is a The pin point is pressed against the film roll, which is a detection of a point, and there will be differences between the two;
2 different film varieties have different winding hardness requirements, which are based on the characteristics and uses of various films;
3 The tightness and hardness of the film roll are not completely linear. The most sensitive value is between 87 and 95. When the hardness is as low as 85, the rewinding does not affect the hardness. Similarly, when the hardness is high. At 97 o'clock, the effect of rewinding on the film roll hardness is getting smaller and smaller.
4 Winding hardness is a reference index for quantifying the winding tightness. It only reflects a quality characteristic of the film roll surface and does not reflect the fullness of the film roll. Therefore, the key is to effectively control the film roll tightness. The quality of the product used.
Reasons, countermeasures and effects of BOPP film slitting quality ---
two. Wrinkles (wrinkles, vertical wrinkles, cross wrinkles, wrinkles)
(2) Causes and countermeasures of longitudinal wrinkles
Longitudinal wrinkles mean that the surface of the film roll forms a circumferential rib line. In the process of slitting, a large amount of air entrapment or cumulative thickness unevenness is the main cause of longitudinal streaks, and it is difficult to eliminate the occurrence of a relatively serious stripe. When the longitudinal wrinkles appear in the slitting process, the tension is reduced and the pressure is applied to discharge the air in the film roll to improve the longitudinal wrinkle problem. However, the adjustment range should consider the impact on wrinkles and other aspects (according to relevant professional information, longitudinal wrinkles One of the reasons is that the slitting speed is too fast, and the film roll is most prone to the quality problem of the longitudinal stripe at high speed, but there is no obvious influence in actual production, which remains to be studied). Another reason for the vertical wrinkles is the influence of the running accuracy of the equipment. For equipment with high requirements for running accuracy, after a long period of continuous use, the running accuracy of some components has decreased. For large slitting machines, it is more difficult to ensure the running accuracy due to the large number of running parts. Moreover, since the plastic film is a polymer product, its thickness is very thin, and it is more susceptible to damage during processing. Therefore, once the running accuracy is insufficient, quality problems such as vertical streaks are likely to occur. For this reason, it should be cautious when replacing equipment parts and accessories. It is advisable to use durable and high-precision parts, and it must also ensure a certain precision during installation. Otherwise, it is difficult to meet the operation requirements of the slitting machine.
The flattening roller flattens the film and eliminates some of the longitudinal wrinkles produced by the film under tensile stress.
(3) Causes and countermeasures of cross wrinkles
In addition to the influence of the parent-rolling factor, the transverse wrinkles of the film are mainly caused by the sag-like transverse wrinkles produced by the loosening of the slit film roll. Generally, the slitting process is effective in reducing the wrinkles and reducing the pressure, and should be effective for different types of products. Adjusting the slitting and pressure can effectively eliminate the occurrence of cross wrinkles.
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc