Daily maintenance and maintenance of the slitter:
First, the electrical parts should be cleaned and inspected regularly to remove hidden dangers in time.
Second, the use of slitting machines is done by slitting machines and cross-cutting machines. Therefore, high-quality slitting cutters and cross-cutting cutters are used.
Third, the daily maintenance of the slitting machine should be in place. The standard is that smooth, clean, clear (no dust, no debris) is in place to ensure that the sliding part of the equipment is in good condition.
Fourth, it is the maintenance work, and the regular and irregular inspections of the rotating parts should be stopped (especially the real-time monitoring of the wearing parts should be stopped). Regular adjustments are made, regular changes are made, commutators are carefully recorded, and the purpose of extending the service life of the equipment is achieved.
Fifth, improve the technical quality and degree of the personnel who operate the slitting machine. The control of the local operation must be done by a special person, and no one can operate it without any permission.
Slitting machine operation guide ---
4 operational requirements
4.2.6 The customer is the product of Xiamen Cigarette Factory, and the length of the reel is cut. The weight of the reel label is filled in the theoretical weight of each product (see the attached table for the theoretical weight of each product). After the self-inspection is passed, the scale needs to be scaled one by one. The weight of the product is kept rounded to two digits after the decimal point. The weight of the product registered in the certificate and machine record table should be consistent, and the record should be true and accurate.
4.2.7 The products that have passed the self-test and the internal and external labels are neatly stacked on the tray. The number of products stacked on each tray and each tray is specified in the “Product Printing Process Card” and fixed with a cannula.
4.2.8 If the product does not meet the quality requirements, it needs to be removed or the product quality is in doubt. It is necessary to carry out re-inspection and strictly follow the “Rewinding Machine Operation Guide”.
4.2.9 Timely labeling and isolating materials, products, and materials to be processed at the production site, and taking the squad leader in charge of process identification and traceability operation control and integrated management according to the “identification and traceability control procedures”. After each shift is completed, the production report should be taken to the monitor.
4.2.10 If the product to be treated has not been processed within 2 working days, it should be reported to the workshop with the squad leader for timely disposal.
4.2.11 When the cutting machine is changed, it must be strictly in accordance with the “Regulations on the Management of Shop Closing”.
Domestic cutting machine development status and outlets ---
First, the status quo of domestic slitting machine
At present, the domestic use of the slitting machine is mainly divided into several stages, and the first stage is mainly used for the main line slitting as one slitting. One slitting is mainly provided to downstream deep processing enterprises, and the downstream customers are divided into secondary slitting or three slitting. The film making manufacturers of this meeting are mainly cut into one slitting, with the competition of film forming enterprises in recent years. Intense, in order to provide better services to downstream customers, film companies have also added a second cut. In one slitting, the most used brand is CommScope, followed by Atlas, and the Japanese slitter is rarely used in one slitting. With the rise of domestic equipment manufacturing industry in recent years, domestic slitting machines have a certain foothold in a slitting process. Of course, compared with foreign slitting machines, there is still a certain gap in domestic slitting machines. From the user's point of view, I personally think that there is a certain misunderstanding, mainly because of the lack of deep understanding of the slitter market. Everyone knows that there must be a performance price ratio when purchasing a piece of equipment. In fact, the performance and price ratio of the above mentioned brands are not necessarily the best. Some people in the United States have done such an experiment. The above-mentioned brand slitting machine is compared with the Japanese Knife cutting machine. When the same film material is cut, the result is that Japan's Kataoka wins, mainly in terms of stability and speed, speed reduction and non-stretching. Japan's Kataoka has shown superior quality and its price is lower than the above brands. Unfortunately, in the domestic film-making enterprises, no one slitting machine used Japan's Kataoka slitting machine. It is a pity that domestic companies have bought foreign second-rate equipment at the highest price. I have researched the US market. Japan's Kataoka has a high market share in the US market. I believe that with the increase in market demand and fierce competition, domestic companies will come out of this misunderstanding and re-recognize the market of slitting machines. Compared with the first slitting, the third slitting and the one slitting, the status quo of the domestic slitting machine is diversified. One slitting is mainly the importing equipment to play the leading role, while the secondary slitting and three slitting fields are in the field. The domestic market has its own magical powers, including Europe, Japan, and Taiwan. In recent years, the domestically produced slitting machines have gradually replaced the trend of foreign brands, resulting in the following results:
1. Foreign advanced cutting technology has gradually flowed to China;
2. The rise of domestic manufacturing;
3. Popularization of advanced control technology;
4, the low cost of manufacturing causes the price of the slitting machine to be low;
The above various reasons have jointly promoted the domestic film-making enterprises to choose domestic slitting machines. As time goes by, I believe that the domestic cutting opportunities become more mature and the performance is better.
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc