Slitting Rewinding Machinery

Slitting Rewinding Machinery

Tape slitting machine technical parameters
One: Introduction to tape slitting machine
The slitting machine mainly divides the large-rolled master roll into products of different widths and can check the quality of the product. Its main features are as follows:
1. Unwinding photoelectric correction, high precision; divided into two files: manual and automatic
2, there can be two ways of winding: surface winding and center winding;
3. The unwinding tension adopts automatic tension;
4, round knife cutting, reliable quality, easy to adjust;
5, using the surface center winding, the winding quality is even and stable;

6, the fixed length automatically stops, the length automatically counts the meter;

7, has a trimming device, the edge material is discharged by the fan;
8. Particularly suitable for slitting of narrow strips (insulating materials, mica tapes, films, etc.)

Slitting Rewinding Machinery

Causes, countermeasures and effects on the quality of BOPP film slitting quality ---

One. Winding too loose / too tight
     Among the many factors affecting the quality of product use, the tightness of the film roll is critical, and the tightness control is moderate, which not only ensures the quality of the slitting, but also compensates for the quality defects caused by the film making process, but the tightness of the winding. Improper control will inevitably directly affect the quality of the product. As a metaphor, if we compare the film formation to the process of producing rice, the cutting is the cook of the rice. The quality of the rice is important, but the cooking time can not be sloppy, in the various control indicators of the cutting. The grasp of the tightness of the winding is like grasping the amount of rice water used in the cooking process. The lack of water and water must have a direct impact on the quality of the rice.

(1) Several methods for judging the tightness of winding
1. Acupressure test method: the examiner presses the surface or end face of the film roll by hand to judge
Whether the volume tightness is suitable. This is a commonly used test method. The advantages are fast, intuitive, and highly reliable, but it requires some experience, lack of data support, and difficulty in recording. 2. Hardness measurement method: The hardness is measured by using a durometer, and the data is spoken.
The advantages are scientific, quantitative, convenient recording, and less disputes on judgment differences. The disadvantage is that only the surface of the film roll can be detected, and the facts inside the film roll cannot be reflected.
3. Visual analysis method: judging the film roll by visually changing the color change of the end face of the film roll or the shape of the end face
For the same product, the darker the end face, the tighter the winding, especially at the near paper tube. The tightness of the winding is often black; for the end shape, the star is the best. According to the judgment, the appearance of a single star may be the phenomenon of tightness of the film, and the occurrence of double stars should be caused by the tightness of the film. The advantages of visual methods are fast and accurate, but they can only analyze some individual winding problems, which is not comprehensive enough.
4. Process tapping method: tapping the membrane surface with a rigid object during the slitting and winding process, through the feel
And the sound to judge the tightness of the film roll, this method can track the film winding tightness from the inside to the outside, the accuracy and credibility are higher, but it will damage the film surface and have certain operation. Dangerousness, we have forbidden to use this method to test the tightness of film roll since 2000. This method is currently only suitable for non-conventional occasions such as product development, slitting control analysis.
Although the current tapping method is not allowed, we use a combination of acupressure test, hardness measurement and visual analysis in the daily slitting process. There is sufficient means to accurately determine the tightness of the winding. Judge. Since the hardness test method is less used in the film industry, the time for using this method is also short. The test method is introduced below.

Slitting Rewinding Machinery

Reasons, countermeasures and effects of BOPP film slitting quality ---
two. Wrinkles (wrinkles, vertical wrinkles, cross wrinkles, wrinkles)

 

(2) Causes and countermeasures of longitudinal wrinkles
Longitudinal wrinkles mean that the surface of the film roll forms a circumferential rib line. In the process of slitting, a large amount of air entrapment or cumulative thickness unevenness is the main cause of longitudinal streaks, and it is difficult to eliminate the occurrence of a relatively serious stripe. When the longitudinal wrinkles appear in the slitting process, the tension is reduced and the pressure is applied to discharge the air in the film roll to improve the longitudinal wrinkle problem. However, the adjustment range should consider the impact on wrinkles and other aspects (according to relevant professional information, longitudinal wrinkles One of the reasons is that the slitting speed is too fast, and the film roll is most prone to the quality problem of the longitudinal stripe at high speed, but there is no obvious influence in actual production, which remains to be studied). Another reason for the vertical wrinkles is the influence of the running accuracy of the equipment. For equipment with high requirements for running accuracy, after a long period of continuous use, the running accuracy of some components has decreased. For large slitting machines, it is more difficult to ensure the running accuracy due to the large number of running parts. Moreover, since the plastic film is a polymer product, its thickness is very thin, and it is more susceptible to damage during processing. Therefore, once the running accuracy is insufficient, quality problems such as vertical streaks are likely to occur. For this reason, it should be cautious when replacing equipment parts and accessories. It is advisable to use durable and high-precision parts, and it must also ensure a certain precision during installation. Otherwise, it is difficult to meet the operation requirements of the slitting machine.
The flattening roller flattens the film and eliminates some of the longitudinal wrinkles produced by the film under tensile stress.
(3) Causes and countermeasures of cross wrinkles
In addition to the influence of the parent-rolling factor, the transverse wrinkles of the film are mainly caused by the sag-like transverse wrinkles produced by the loosening of the slit film roll. Generally, the slitting process is effective in reducing the wrinkles and reducing the pressure, and should be effective for different types of products. Adjusting the slitting and pressure can effectively eliminate the occurrence of cross wrinkles.

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Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc

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