Main way of tension control
The tension control method is generally divided into two types: open loop control mode and closed loop control mode. The open loop control is to directly drive the winding mechanism with an electric motor having a similar winding characteristic n = kD (n is the rotational speed, k is a constant, and D is the diameter of the winding roller) to obtain an approximate constant tension operation. The open loop control has poor randomness and low control precision. The closed loop tension control has two kinds of direct tension control and indirect tension control. In the actual production process, the volume is adjusted, that is, the tension is fed back, compared with the given tension, and then the difference is applied to the regulator to adjust the controlled object so that the output tension meets the actual demand. It is called direct tension closed-loop control. This method can eliminate the steady-state error without considering various compensations. The indirect tension control uses the motor speed-torque characteristic curve to control the torque to control the torque, so as to achieve the purpose of controlling the tension. This method requires dynamic and static compensation. Sometimes, in order to obtain more precise control performance, a composite tension control method is adopted, that is, the required control amount is first determined according to an indirect control algorithm, and various compensations are considered to make the indirect control as accurate as possible, and then the direct tension control is used for fine adjustment.
Reasons, countermeasures and effects of BOPP film slitting quality ---
twelve. Interface quality problem (poor interface quality, interface identifier does not match)
2. Interface identifier
Due to the large thickness of the film interface, the film roll for some applications must be properly handled at the interface to avoid unnecessary problems, such as slowing down, increasing the gap between the coating blade, and printing the offset plate. The interface products must be identified as necessary to facilitate customer identification and internal management.
1 The color of the adhesive interface is generally beige, special requirements are used according to the regulations. For example, Shanghai Ziquan requires the use of black adhesive tape; the marking method of the joint position is operated according to the regulations, such as Zhuhai Zhongfu Pearl Film, Shenzhen Ruimei The hot film is required to be marked at the ends of the interface with yellow paper dust protruding from the end of the film roll by about 1 cm; other special marks are operated according to the requirements of the production tribe.
2 Require the slitting workshop to mark the length number of the joint product without special requirements after the length of the label in the length column of the package label, and mark the “buter” mark on the note bar of the computer, and mark “+” on the remark column. Marking, pearl film and imitation paper film and exporting pearl film should indicate the length of each product before and after the joint on the length column of the product specification. For special requirements, the relevant marking work should be done according to the regulations (such as Shanghai Ziquan product port). The rate of less than or greater than 25% requires the number of interface products on each board product).
Slitting machine operation guide ---
9 Supporting documents
9.1 Workshop change management regulations
9.2 Rewinding Machine Operation Guide
9.3 Product Printing Process Card
9.4 Slitting machine lubrication chart
9.5 Schedule: Product Length and Theoretical Weight
10 related records
10.1 Production record of cutting machine
10.2 Product Tracking Card
10.4 Cut and check registration form
10.5 Machine failure debugging consumption table
10.6 Equipment Failure Repair Order
Zhengzhou EAST IMPORT AND EXPORT co., ltd . ( a goulian group of company) a manufacturer and exporter for all kind of packaging machinery , like bopp tape coating machines, bopp tape slitting machines. Bopp tape core cutter, bopp tape core loader etc